So far this smoker is fabulous! There is a learning curve, and this is not a "set it and forget it" smoker. You have to make sure you don't run out of pellets as the smoker will shut down. Tried a pork butt, but I wasn't watching it close enough, so I had to finish it in the oven. Still delicious. Next made some boneless skinless chicken breasts which turned out wonderfully.
Barbecuing and grilling meats to the perfect temperature, texture and doneness is a skill that is acquired over years and years of practice. There is a lot that goes into making a good BBQ than just good seasoning and fresh meat, and any pit master will agree. There are just so many aspects you have to learn how to control: the temperature, the smoke, the placement, the ratios and so on. But you are lucky that this is new of yesterdays.

This grill is mounted on a bracket with a sawhorse design with wheels that provide it mobility in all terrains. It has a steel construction with a powder-coated finish, giving it a great look and a sturdy body. It has a hopper capacity of 18 pounds but it’s enough to continuously cook and smoke food in its 380 sq. inches of cooking area. Its porcelain-coated grill grates give you a no-rust and non-stick cooking experience that you won’t forget.


Once it reaches the ideal temperature, it uses an Internal Temperature Sensor to maintain it throughout the cooking process. Forget about checking on the status of your grilling every few minutes, this unit makes sure your food is cooked thoroughly and evenly — no babysitting needed here! This way, you can enjoy your time with your friends, which is what a BBQ party should be.

Hey Jeff – I think that due to pellet smokers requiring much of the wood pellet for “fuel” leaving a smaller part for the “smoke” means that you want as much of the smoke to stay in the chamber for as long as possible. Just my opinion. I’ve not used charcoal pellets. Those I’ve spoken with who have used them weren’t extremely happy with the results. Regarding the water pan, I feel that pellet smokers don’t typically require water pans. However, you can surely use one and see how your results go.
Z GRILLS or Z Grills is a maker of smokers, grillers, and stainless steel prep work tables galore. It entered the world of pellet grills recently and launched an IndieGoGo campaign in order to fund its “affordable wood pellet grill” for $500,000 and currently gives even Traeger’s economical offerings a run for their money with its ability to accept all types of pellets and do all sorts of cooking styles.

Never worry about overcooking or burning your food. Masterful control of airflow throughout all chambers allows you to skillfully prepare food with savory natural hardwood flavor. Our propriety exhaust system makes for even grilling and smoking in the main grilling chamber, and sliding damper vents allow great versatility and control when using the upper and lower smoke cabinets. The fan-forced convection airflow in the main barrel allows the grill to work like a convection oven with indirect flame cooking, while the sliding plate on the flame broiler gives the option to sear a steak using direct flame cooking when desired. The removable upper cooking racks in the main barrel adds additional cooking space: cook dinner on the bottom and prepare vegetables and dessert at the same time on the top racks.

As time passed, a thermostat was added to the equation, and the production BBQ smokers fueled by pellets working in “set it and forget it” fashion was in full force. From this point, several manufacturers of pellet grills began to pop up, with a few key names like Yoder Smokers, Mak Grills, Green Mountain Grills, and Fast Eddy’s Cookshack grills being among the most notable.
I have owned my YS640 for about 9 months now. Before I bought this I researched smokers/grills for about 2 years because I had very little experience with them & cooking in general. With the help of a few good websites I have produced some great food. There is a ton of room to cook on & the heat stays pretty much where you want it. Only a few issues I have had is that where the stack mounts to the side of the grill it drips. I did have a scratch on mine from the shipper & when I called about it I was sent a can of matching high temp paint very quickly. One thing that I like the most about this smoker is it is heavy. You can tell that this thing was built to last.
Yoder's Variable Displacement Damper is another unique feature: Essentially, it's a metal plate that may be moved from left to right along the lower smoke box. Positioned all the way left, it concentrates heat directly over the fire pot for conductive searing with optional aluminum GrillGrates. Move it back to the right for even heat across the entire smoke box. Yoders are sold primarily through independent retailers.
love your article and got lots of good info from it….i do have a question tho that i didnt see an answer to…..do pellet grills have to use just pellets?….i have 3 acres full of oak branches that could be shredded. my question is can a pellet grill use home shredded wood chips to burn and cook with or is it mandatory that the fuel be in the pellet state?….would be great if i could find a good use for all these fallen branches….

Hey Brad, you’ve got 3 great grills there. Rec Tec has the edge on Pellet quantity. I like the build quality and support on the Grilla a bit better, especially with the extra insulation and updated comp wheel set up. Figure 10 min or so to get to top temps. Just remember to drop to around 300 F temp setting before going into the shut down cycle on any pellet grill if you’re cranking it up to the highest setting.
I have owned my YS640 for about 9 months now. Before I bought this I researched smokers/grills for about 2 years because I had very little experience with them & cooking in general. With the help of a few good websites I have produced some great food. There is a ton of room to cook on & the heat stays pretty much where you want it. Only a few issues I have had is that where the stack mounts to the side of the grill it drips. I did have a scratch on mine from the shipper & when I called about it I was sent a can of matching high temp paint very quickly. One thing that I like the most about this smoker is it is heavy. You can tell that this thing was built to last.
Choosing the one perfect pellet grill that could change your cooking experience is easier said than done. There is just so know you have to know before committing to it. Though I did give you a run-through of all the basic and important things to look for in a pellet grill before buying one, it is still a scratch on the surface. It is tiring to have to go from store to store to find the quality ones that you can choose from. So, to come to your rescue once again, I will now give you the some pellet grill review.
Now, jump ahead to my actually trying to get my Traeger replaced.  Per the email, I called Traeger customer service expecting the same service I received right after Christmas.  NOPE!    I spoke with Frank (Carson) I believe.  He did everything from accuse me of shutting my grill off and turning it back on incorrectly (impossible since I was in the house) to not cleaning my grill.   Neither of which were correct.    He basically made me feel like my grill was unsafe!  His attitude was HORRIBLE!  He was rude and condescending.   A nightmare to work with!

A: As another key question that many individuals are asking for, users want to know if the grill is water resistant. Now, the inside of the grill in no scenario should be exposed to water. However, the exterior of the grill, once covered can be exposed to water. However, it is always best to ensure that the grill is powder coated and is able to withstand a bit of moisture, so it does not rust. If this is the case, then an individual will need a grill cover, which brings us to the next question.
With that said, depending on the size of the green an individual may need more pellets to fuel the food. However, a bigger sized pellet grill allows the cook to grill for a large number of people. While a compact grill can easily be taken anywhere. With that in mind, one important criterion that we wanted to take into consideration is how easy the item is to set up.

Another option is to put a griddle (or GrillGrates) on the pellet smoker when it's cranked to high heat, get it blistering-hot, add just a little oil to prevent sticking, and sear by conduction on the metal. It should take only two to three minutes per side. This is a good technique for reverse-seared meats: You start them indirect, low and slow on the cooking grate, with a little smoke, and then sear the surface with direct contact to the hot metal griddle to create a delicious brown crust. It's not as good as searing directly over hot coals or gas, but it's a good compromise.


It’s built pretty solidly, which is what you want with a portable system as it’s obviously being moved around a lot more. I’d say it’s similar in build quality to the Traeger Junior Elite, which as a top of the line smoker says all that needs to be said. If something does go wrong, there’s a two year warranty. I’d have liked more, but it’s there, and that’s good enough.
Your choice of the pellet can also dictate how much cleanup you’ll have to deal with (even though generally 10 pounds of pellets can produce at most half a cup of ash, but this varies from pellet variant to pellet variant). Just be warned that when the temperature is high, there’s not much smoke happening, so you need to smoke out your meats at lower temperatures to get that smoky flavor.
Extremely high build quality. It's heavy. Solid. Nothing flexes or bends. The temp displayed is very accurate when referenced with a thermometer. My only complaint is that the 2-piece diffuser should either be standard equipment, or an optional upgrade at order time (in exchange with the stock diffuser). The 2-piece diffuser is a MUST HAVE accessory. Cleaning the firepot is a messy pain the A** without the 2-piece diffuser. I didn't think I would need it, But I ended up ordering it about 6 weeks after receiving my YS640. I also highly recommend the direct grilling grates. I was able to get rid of my gas BBQ because the direct grilling feature works so well on the YS640.

Still loving it after cooking about 100 meals. Thru rain, snow, and the occasional nice day it is still going. Today I'm about to grill brats. My weber grill sits around rarely needed so it's going to get sold. I discovered with quality pellets it can grill just fine to temps up to 450. The camp chef grill cover keeps the pellets dry in the hopper so I don't even take them out unless you want to change flavors. I did have to seal the hopper handle around the rivets to keep the rain out but other than that it is very tight. See the pic makes smoke like crazy.


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Renegade Pro is built to suit all your cooking needs; it can cook, braise, broil, char, sear, bake, smoke, roast, grill, and barbecue your food to that “melt-in-the-mouth” perfection. To bring about this versatility, it offers different temperature settings, such as “Hot and Fast” and “Low and Slow” that can be controlled using its Digital Pro Controller.

Pellets work so well with the ease of use of a pellet grill because they’re 100% all-natural. They don’t have binders, chemicals, fillers, or petroleum products within them. They serve as a source of compact energy (8,500 BTU per pound) and smoke flavor. Most importantly, there’s little to no ash from them. Compared to coals, there are no flare-ups involved.
Some products feature the wood-pellet fuel system as a bonus, but the Camp Chef SmokePro SG makes its wood-fired function the star of the show. Using 100% real hardwood pellets, recreating 5-star-cuisine level dishes on a large scale is now made convenient. Though it still has limited reviews, it wouldn’t be a surprise if this smoker quickly becomes a best-selling choice. It’s the kind of smoker that you need if you want hassle-free and fast cooking.
PG24 by Camp Chef Pellet Grill also brings along a digital controller which you could use to set your desired temperature and at one point the heat in the chamber will be automatically adjusted. It allows meat to be smoked for hours at a temperature of 150 degrees F. You could increase temperature to 500 degrees F for searing and grilling. With convection, the cold and hot areas of the grill can be replaced with even heat.
Due to the lower oxygen at 9200 FASL, I cannot keep the smoker hot and I cannot get it above 250 Deg. F. I seem to be limited due to the diameter of the smoker…just can’t get enough coals and air to get and maintain temps. Therefore, I want to buy a new smoker, on that will regulate temperature at temperatures of 200 – 450 deg F. Any experience or guidance for a smoker brand and type (wood pellet, charcoal, or electric) at high altitudes? i am looking for a smaller size smoker unit.
First, it’s really easy to use, with an electric auto ignition and shutdown system, plus LED controls that make setup idiot proof. Once it’s up and burning, the built in temperature sensor and meat probe make knowing what’s going on inside simple, especially considering that the thermometer is one of the most accurate I’ve seen, with only around 10 degrees variance. It’s got multiple settings if you’re using it as a meat smoker, as well, so you can control your flavor.
Even seemingly perfect pellet grillers have trouble getting the cleanup part right even in light of how little ash is produced by pellets. You should search for pellet smokers and grills that efficiently keep the ash from building up on the heat deflector that’s located underneath the grates. The ash should remain on the ash cup and nowhere else. Meanwhile, major cleanup with soap and water is a hassle that requires an apron and gloves.
Auger Making Weight Noises: It’s usually indicating a problem with the motor that’s responsible for rotating the augers. Under such circumstances, you would be left with no other choice than to replace the motor completely. Since the motors and augers are usually packaged together, this can get quite expensive. In such scenarios, it’s better to let it make noises and run for as long as it would serve you before going to replace it. However, once that problem occurs, you’d often find the auger not feeding the pellets at the expected rate and thus, the desired temperature might not be reached in some cases.
Novices: Do you consider yourself a novice with a smoker grill? If so have no shame, in fact, look at me, I started as a novice too! Realistically, no one becomes a geek in 2 weeks of studying or research. So as a beginner you must look for an easy to use smoker grill. Well, the primary concept of a pellet smoker lies in its easy to use features. Set it and forget represents the motto and the main aspect you crave, right?

Generally speaking cheap grills are not made with quality materials. While the outside may look good, often times you will find the guts of the grill are made with lower grade metals. This of course affects functionality and longevity. If the inside of the grill isn’t made using quality materials you will literally burn through it over a certain period time.
Hey Ben – thank you for your comment. From a retail user standpoint, I think you’d be happy with either a Yoder or FEC. I really like the PG 500 for the purpose that you’re looking at. Best of both worlds it seems the more I’m looking at it. You can see how they approach grilling steaks in this video. You can incorporate the use of GrillGrates in either pellet grill. Both companies make their units in the USA. Both have great reputations. I’m just partial to Cookshack’s pellet smokers over Yoder as I know more folks who use them.
Most people recommend the Green Mountain Grills smoker for its affordability, despite its plethora of features including Open Flame Technology, which ensures that meats are thoroughly cooked. But what impressed us the most was its Sense-Mate feature. For a budget pick, we were surprised to see that it had some of the most advanced technologies that even the most high-end products use. There’s no denying that you’ll get more than what it’s priced at!
Once you start paying more than $500, you’re looking at a big boy professional level machine. It’s going to be big enough that you don’t have to worry about having the neighbours over as well as the family. You’re also looking at more expensive sensors and thermostats, so you get a more consistent temperature, which leads to a much better end result, and there’s generally some sort of cleaning assist built in, which makes cleanup and putting it away at night so much easier.
Hey Tom! First, thank you so much for commenting on this article. I hope it’s proved useful to you and helping you make your pellet smoker buying decision. I took a look at the smokers you mentioned in your comment, and they appear to be similar in build to those made by Yoder. I can verify that Yoder does exceptionally good work with both the build quality and the heavy gauge steel Construction of their smokers. I don’t know much about the manufacturing practices of the smokers you mentioned. I do like the fact that their controller automatically dropped down to a warming temperature after your food reaches the programmed temperature setting. That’s a feature that I’ve only seen in higher-priced pellet grills like the Memphis Pro Series that I talk about in this article. However, more grills are starting to utilize this in the programming aspect of their controllers. In any case it’s a great feature. To be honest with you I’m not sure that the auger mechanics are going to be all that different between smokers. I’m sure there are differences, but I don’t feel that they are dramatic enough to offer a distinct selling Advantage for the manufacturer. If you haven’t looked at them yet, you might consider taking a look at the Traeger Pro Series pellet grills. You can’t find it on Amazon, but you can find them at different retailers listed on the main Traeger site. A friend of mine has one major competitions using the pro series models.
The Fast Eddy by Cookshack is an American designed and manufactured Pellet Grill with a riveted stainless steel body and solid digitally controlled system to maintain the consistent temperature. The name of the game here is sturdy reliability. What it lacks in little extras like wifi controls it makes up for inconsistency. Whether you're smoking, grilling, or searing, the Fast Eddy performs.

My wife and I were one of the first buyers of the YS640 in 2010. We had owned a couple of gas grills that, of course, eventually rust out. My wife saw the YS640 at the Kansas State Fair and called me and said that I HAD to look at this smoker! At first, the smoker had many problems--inaccurate temps, huge swings in temps, etc. Don and Joe kept working on the problems and installing updates--never charging us for updates or service calls. Finally, in about March of 2011, they installed the update that really was the solution. Since then, the YS640 has been a consistent workhorse that does everything as advertised. Built like a tank. built to last. Don and his staff stuck by his product and by his customers. In this day and age, customer service is uncommon. By the way, I thought the YS480 would have been big enough, but my wife said, "our family isn't getting smaller,".....I'm very glad we got the 640 and the second shelf. I have needed it many times. Thanks Don!


Accurate, powerful, with a lot of options, good build quality and a nice set of features, all at an excellent price, the Camp Chef PG64 is our best overall pellet smoker. Of course, the RecTec still offers more options, but it’s more expensive, so if you want the absolute most for your money, without breaking the bank, you’re going to want to look closely at this.
Camp chef grill is usually compact and ideal for outdoor adventures like camping but some models of the Traeger grill are hard to camp with. The Traeger grill is usually large and ideal for home cooking or large parties and weekend gatherings. However, you can still find small compact designs of its model. It depends on your demand. Nonetheless, even the smallest model of the Traeger grill can pack a lot of food. As for the big green egg grill, it has a unique shape, like an egg, but comes in different sizes for your needs. Therefore, you can buy one that suits your needs.
Be that as it may, if your concern mainly lies on something that can be carried on a truck to an open-air grilling party or to a friend’s place, it’s positively a decent proposal. Aside from portability, it also gives you a cooking adaptability as you can grill, prepare, smoke, grill and braises with no bothers. The grill highlights full-size functionalities in a convenient bundle, henceforth a decent decision for anybody searching for versatile decision.

Novices: Do you consider yourself a novice with a smoker grill? If so have no shame, in fact, look at me, I started as a novice too! Realistically, no one becomes a geek in 2 weeks of studying or research. So as a beginner you must look for an easy to use smoker grill. Well, the primary concept of a pellet smoker lies in its easy to use features. Set it and forget represents the motto and the main aspect you crave, right?
WiFi capability - It shouldn't be surprising that as our lives become ever more connected, so are our grills. Because they already have an electronic control board, pellet grills are a natural fit for WiFi. With a connected pellet grill, you can remotely monitor and control your cooking and meat temperatures from a phone, tablet, or computer...no matter where you are. It's the ultimate set-it and forget-it feature. Currently, there are a few pellet grills with WiFi capability, but many more are on the way. Every Memphis Grills model, as well as the Traeger Timberline, have cloud-based WiFi that's easy to connect, reliable, and offer a host of features on free downloadable app.
Wood pellets are an all natural product. No petroleum products in them, no fillers, chemicals, or binders. They are an excellent source of smoke flavor and compact energy, 8,500 BTU per pound. No hot coals, no flareups. There is also very little ash: 10 pounds of pellets will produce about 1/2 cup of ash. All the rest is converted to energy and combustion gases. I clean out the bottom of the ones I tested after about 10 cooks. At high temps there is very little smoke, at low temps the pellets smolder and produce superb but understated smoke flavors. Click here for more about pellets.
I called Treager the next day just to find out what happened.  The customer service guy way REALLY nice.  He said, "Don't worry.  We stand behind our product 100%."   Wow was I impressed!   He told me he would email me instructions on how to make a claim.   He even told me he would send me a new thermometer ( my Christmas present one was destroyed by the fire).   He did everything as promised!
For example, many grills use and charge for collaborating with a software application on it. I, personally, think this is an absolutely silly feature to include on a pellet grill. Yes, it does start on and off from your phone and change temperatures while you are at Switzerland enjoying Swiss cheese on a lake, but really, is it even logical? I mean, pellet grills have already made the cooking experience as easy as a dream, the least you can do is set the temperature by the click of a button on the appliance yourself! You can’t possibly be that lazy!
Hi Dan, I had a Bradley some years ago and the quality of the smoke is somewhat comparable to that of a pellet unit. As I said in my earlier post, compressed sawdust does not create the wood flavor that permeates the meat— no matter what pellet you use. I recently bought a Lang reverse flow, and on my first cook the difference was spectacular. My nephew went to the trouble of adding a full size wood burning firebox to his pellet stove as an experiment. He piped the smoke from the firebox into the pellet unit while making some ribs and the results were obvious. The next day he was out looking for a new smoker. Wood burners are a lot of work compared to a pellet unit, as you say, so I understand your reluctance. Many like vertical units that burn charcoal with wood chunks. These units are much easier to manage than a stick burner and give good results. All I can say is that the first time you make BBQ in your backyard with a wood unit, you will know you made the right choice. There are many good BBQ forums that discuss these points. Good Queing to you.
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