Joe Traeger designed and developed pellet grills back in 1985 and he patented the design one year after. But these didn’t go into full commercial production until 1988. Because of the patented design, Traeger held a monopoly in the pellet grill market for twenty years. But being a small family-run company, they did not diversify and kept supplying their products only to a select network of stores.

This little smoker is just right for people who want small capacity and/or need a compact device for their condo patios; and despite its small size (or, perhaps, because of it) it's also one of the best pellet smokers for the money. Many of our readers who already have other outdoor cookers like to add Davy Crockett to their lineup, especially if they have everything but a pellet smoker.
Dealers are happily selling these while Traeger is aware per 1-800 call that they need to replace thousands of drip pans/heat exchangers on units that have been shipped because the ones in the units shipped allow heat to fluctuate widely. Traeger recommended NOT USING THIS BRAND NEW GRILL until I receive the replacement part which they will not receive until the last part of August and they will not commit to expedited shipping when they finally ship.
While the exterior is certainly whimsical, this smoker is serious business, with a proprietary Digital Pro Controller that maintains even cooking temperature, just like an oven. Dual meat probes let you monitor the pork and the chicken at the same time, and 425 square inches of grilling space means you can easily feed a crowd. The 11.5-pound hopper holds plenty of pellets, so you won’t need to refill for many hours.
As you can see from the image of a Traeger Pellet Grill above, pellets move from a hopper (left) via an auger to a burn pot (far right). The rate at which the pellets are fed into the hopper is dictated by your Pellet grill’s thermostat. Extra fuel in the form of oxygen is blown over the burn pot to increase the burn rate and help regulate a nice, steady, and efficient burn. The lower your temp, the more smoke is created.
The computer controlled system maintains the smoker temperature with a high degree of precision so you don’t have to deal with fluctuations. With the optional (definitely a must) temperature probe you can put your meat in the smoker, set the desired target temperature and the FEC will take it from there. Once the target temperature is reached the smoker temperature will drop into a holding position until you are ready to remove your barbecue.
I don’t know how many meals I cooked on that thing, but it’s been enough to make me a hero and de facto camp chef among my friends. I seared up a tri tip large enough to feed four hungry kayaking buddies at the Salmon River Festival one year, then covered it with foil and cooked it on indirect heat for one of the best steaks of my life, which we happily consumed in the middle of nowhere. The grill also perfectly charred onions and peppers to deliver a mountain of chicken and beef fajitas to a crowd of ten. I still get compliments on that one. 
If you’re in the market to purchase a new pellet grill, you might be intrigued by all the grills and smokers on sale you see advertised locally and online. Let’s be honest, purchasing a pellet grill can be quite an investment and it may be something you have been saving your money for. That’s why it’s important that you take the time to research and educate yourself about not only the different brands of pellet grills but the price tag that’s attached to them. When you see a pellet smoker “on sale”, what does it really mean? Is the company really saving you money? Are you getting a good value? First, let’s take a look into the two different purchasing options you have when it comes to buying your new pellet grill.
Most people recommend the Green Mountain Grills smoker for its affordability, despite its plethora of features including Open Flame Technology, which ensures that meats are thoroughly cooked. But what impressed us the most was its Sense-Mate feature. For a budget pick, we were surprised to see that it had some of the most advanced technologies that even the most high-end products use. There’s no denying that you’ll get more than what it’s priced at!
Camp Chef is a leading manufacturer of camping stoves, dutch ovens, and other outdoor cooking equipment. If you want quality cookware to take on your next camping trip or barbecue in the park, Camp Chef has the solutions - from camp stoves to cast iron dutch ovens. Camp Chef makes cooking gear for campers, hunting, for traveling by RV, even for your next tailgate party. Camp Chef was built around the idea of finding better ways to cook outdoors - no matter the location, from woods to parking lots to campgrounds - and from that philosophy has come a whole line of outdoor cooking equipment, made to let you go gourmet in the wild!
Explicitly designed as a tailgate smoker with maximum portability and accessibility, the Davey Crockett does what it does really well. It’s small, but it’s so easy to move and runs off of damn near any power source, so if you want a wood pellet smoker you can take literally anywhere with maximum portability and style, this is the one. That’s why in my opinion, this is the best pellet smoker out there for the money.

The Camp Chef Woodwind Pellet Grill was chosen as our sixth choice because it lacked some features found in our Top 5 picks, especially when it came to cooking flexibility. While it does offer an impressive 6-in-1 cooking experience, it lacks an auto shut-off feature, which makes it less of a “set it an forget it” kind of smoker. The grill is rather heavy, at an overall weight of 146lbs. It’s also more expensive than the rest, even though it offers similar (even less) features. It’s a decent choice if flavor is the only thing you’re looking for.
I had an American made Traeger for 6 years and after it rusted out I was looking something built for the long haul. The YS 640 is it. Built like a tank it will hold up for years and the extra steel helps retain the heat. Temperature control is spot on and recoverey after opening the lid is amazing. I thoroughly researched all my options and I could not be happier. I cooked steaks the other night in 40 degree weather and had no issues whatsoever. The grille grates are a must and leave beautiful lines. Before you buy anything else, investigate what the other cookers are made of. There really is no comparison.
Heating pellets, meanwhile, can consist of a variety of woods, including softwoods like pine, which contains resin that infuses food with a bitter unappetizing taste. Because it doesn’t really matter what’s in heating pellets, so long as they burn, they can also include bark and leaves and other impurities that can adversely affect food flavor and possibly pose a health risk if ingested. Because less care goes into the production of heating pellets and they're not guaranteed to be 100% pure hardwood, heating pellets are significantly less expensive than BBQ pellets, making them appealing to budget conscious shoppers. However, resist the temptation to save a few bucks and never use heating pellets in a pellet smoker.
You then simply select your desired temperature via the digital controls and relax, safe in the knowledge that the temperature will stay steady and there won't be any dreaded hot or cold spots. This consistence is achieved through the efficient temperature control system and automated auger. This ensures a deep smokey flavor is embedded in your meat every time.
As time passed, a thermostat was added to the equation, and the production BBQ smokers fueled by pellets working in “set it and forget it” fashion was in full force. From this point, several manufacturers of pellet grills began to pop up, with a few key names like Yoder Smokers, Mak Grills, Green Mountain Grills, and Fast Eddy’s Cookshack grills being among the most notable.
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