****Update 12/2014: So I finally found something negative to report. Today I was cooking 2 pork butts and a brisket and discovered that this grill does not do well with wind on a brisk day (It was 45 degrees here today). When set at 250 degree, the smoker could barely make it up to 190 degrees. I was able to bypass the problem by throwing a cheap moving blanket over the grill (an $8 fix) but I think it's worth noting.

My wife and I were one of the first buyers of the YS640 in 2010. We had owned a couple of gas grills that, of course, eventually rust out. My wife saw the YS640 at the Kansas State Fair and called me and said that I HAD to look at this smoker! At first, the smoker had many problems--inaccurate temps, huge swings in temps, etc. Don and Joe kept working on the problems and installing updates--never charging us for updates or service calls. Finally, in about March of 2011, they installed the update that really was the solution. Since then, the YS640 has been a consistent workhorse that does everything as advertised. Built like a tank. built to last. Don and his staff stuck by his product and by his customers. In this day and age, customer service is uncommon. By the way, I thought the YS480 would have been big enough, but my wife said, "our family isn't getting smaller,".....I'm very glad we got the 640 and the second shelf. I have needed it many times. Thanks Don!
Like with e-cigs and their gimmick of flavorful e-liquids, pellets for pellet grills and smokers also have different flavors added to their pellets, and they include bourbon, maple, apple, cherry, mesquite, alder, pecan, and hickory. You can mix flavors, change flavors, or use different flavors for every day of the week if you do everyday barbecues and grills for your restaurant or something.
Igniter: An igniting rod, heated up to a red hot level, ignites wood pellets as they fall inside the firebox. A cooling fan blows air into the pellet smoker from behind the pellet auger to prevent heat backdraft, while the fan underneath the firebox fans the flame – distributing heat evenly throughout the smoker. This heat is used to smoke and slow cook food in the smoker to give it the best flavors possible.
"The Camp Chef transaction aligns with Vista Outdoor's strategy to deliver long-term value through acquiring complementary, market-leading brands that will benefit from Vista Outdoor's balance sheet, distribution network, and sales and marketing expertise," said Chairman and Chief Executive Officer Mark DeYoung. "Led by an entrepreneurial management team, Camp Chef has a nimble and responsive product development process. Camp Chef continues to grow its market share in the outdoor cooking category, and the brand serves many of our current consumers who are engaged in a wide variety of outdoor pursuits. Acquiring Camp Chef strengthens our leadership position in outdoor recreation, allows us to enter the growing camping and outdoor cooking market, and the brand's effective multi-product, multi-channel strategy increases our presence across both brick-and-mortar and ecommerce distribution platforms."
From the models and brands that I have reviewed here, I highly recommend the REC TEC 680 Wood Pellet Grill as the best pellet smoker. This comes with a grill technology, which gives you more convenience, whether you are a novice or an experienced grill master. If you have found this article to be helpful, please share it with your friends and family and help them make the right decision.
The small burn pot is covered with a large deflector plate that absorbs the heat and spreads it out below the cooking surface making them essentially wood-fired convection ovens. Flare-ups are a thing of the past. You need to keep the plate clean because it is right below the food and if you leave sauce and grease on there, it can smolder and leave soot on your food. Carbon buildup will also diminish its heat transmission.
When you think of a portable smoker and grill, you think about basic features. But with the Tailgater by Traeger Grills, you get more than what most portable grills have to offer. At 300 sq. in., this portable grill is enough to cook decent and succulent dishes for small groups. It can even reach to a maximum 450 degrees F, so you’re never limited when it comes to the type of meat you want to grill or smoke. We loved its EZ fold legs, which make it easier to throw into the car trunk, ready for the next adventure.

To solve this problem, several companies have come up with alternative ways to expose food to the flame by allowing you to use the small area directly above the fuel pot. It's still not as good as a charcoal or sear burner, but better than the designs that are strictly indirect. Check out the Memphis Elite, Fast Eddy's by Cookshack PG500, and the Yoder YS640 for this feature. Camp Chef also recently introduced its Woodwind pellet smoker, which has a super-hot gas-fueled sear box attached to the right side.
I’ve had the chance to use one the the Traeger Grills Pro Series grills now for some time, and I find it to be a great pellet grill. They really beefed up the chassis of this model, with a stronger, wider-stance sawhorse base, larger wheels, a nice strong side lift bar, and an upgraded Digital Pro Controller with Advanced Grilling Logic that keeps temps steady, but allows for a temp swing of about 15 degrees. I mention the temp swing here as a positive, rather than a negative. By allowing a tiny bit of temperature fluctuation, I find the grill actually puts out a bit more smoke throughout the cook as pellets are fed in to regulate temps.
Rec-Tec has a strong following, and – as with the rest of the pellet grills in this review, will do you right. They’ve recently gone to an all black (no more red) look with their newer models. Though, you can probably still get the red. They have the most pellet holding capacity of any other grills pretty much, so that might be a plus for you. Getting temps back down is pretty fast… 5-10 minutes or so. I’d consider reverse searing, so long as your steaks are 1 and 1/2 inches or more. Thinner cuts won’t work. So, basically – you get the steak up to around 125-35 at around 225-250 F. Wrap it in foil. Then, crank your heat up to the highest setting, remove your steak from the foil, and sear it off on both sides to your desired doneness level. This limits the amount of grey – making for a more uniform pink from the top to the bottom of the steak.
Certain statements in this press release, including statements regarding the expected future financial performance of Camp Chef and the impact of that performance on Vista Outdoor, constitute forward-looking statements as defined in the Private Securities Litigation Reform Act of 1995. The words 'believe', 'expect', 'anticipate', 'intend', 'aim', 'should' and similar expressions are intended to identify such forward-looking statements. All such forward-looking statements involve estimates and assumptions and are subject to a number of risks and uncertainties, many of which are beyond Vista Outdoor's control, which could cause actual results to differ materially from the expectations described in the forward-looking statements. Among those risks and uncertainties are: assumptions regarding demand for Camp Chef's products; the risk that the anticipated benefits and cost savings from the transaction may not be fully realized or may take longer than expected to realize; the ability of Vista Outdoor to retain and hire key personnel and maintain relationships with customers, suppliers and other business partners of Camp Chef; costs or difficulties related to the integration of the business following completion of the transaction; and changes in the business, industry or economic conditions or competitive environment. Vista Outdoor undertakes no obligation to update any forward-looking statements. For further information on factors that could impact Vista Outdoor, and the statements contained herein, please refer to Vista Outdoor's most recent Annual Report on Form 10-K and any subsequent quarterly reports on Form 10-Q and current reports on Form 8-K filed with the U.S. Securities and Exchange Commission.
So far this smoker is fabulous! There is a learning curve, and this is not a "set it and forget it" smoker. You have to make sure you don't run out of pellets as the smoker will shut down. Tried a pork butt, but I wasn't watching it close enough, so I had to finish it in the oven. Still delicious. Next made some boneless skinless chicken breasts which turned out wonderfully.
WiFi capability - It shouldn't be surprising that as our lives become ever more connected, so are our grills. Because they already have an electronic control board, pellet grills are a natural fit for WiFi. With a connected pellet grill, you can remotely monitor and control your cooking and meat temperatures from a phone, tablet, or computer...no matter where you are. It's the ultimate set-it and forget-it feature. Currently, there are a few pellet grills with WiFi capability, but many more are on the way. Every Memphis Grills model, as well as the Traeger Timberline, have cloud-based WiFi that's easy to connect, reliable, and offer a host of features on free downloadable app.
The argument against bark is that it can cause an inconsistent burn and produce excessive ash. Again, consider a log on a fire. Because they have different compositions, the bark and hardwood burn at different rates and produce different amounts of heat. Furthermore, bark doesn’t burn cleanly, it creates more ash than the hardwood. When that ash builds up, it interferes with your grill’s ability to accurately read the temperature, causing large swings. If too much of that ash builds up in the fire pot, it can cut off the oxygen and snuff out the fire.
Hi there i want to recommend the CAMP CHEF pellet smokers you get the bang for your buck with these smokers i know a lot of you out there are turning up your noses but these smokers have all the extras at a very good price well under a $1000 customer service second to none you get the pellet clean out in the hopper they have a ash tray under the body you just pull a lever and all your burnt ash is cleaned out digital temp for the food digital temp for the chamber lo smoke and high smoke setting and it goes up to 500 degrees at 25 degree increments mine coast me $359 out the door includes shipping it dose a wonderful job holding the temps with a 10 to 15 degrees swing i bought mine at CAMP SAVER.

Kevin, Im about ready to pull the trigger – im pausing for a moment to consider your thoughts as you mentioned Grilla Silverback or Camp Chef. How do these compare to the Rec Tec on quality and price? (as they are less than Rec Tec) And reverse sear…how well does this work on pellet grill, ie how long does it take to go from 200 cooking temp to 500 searing temp (with grill grates)? Thank you for your time
To start using the grill, pour wood pellets into a hopper (pellets are usually are made from compressed sawdust). Press the start button to ignite the pellets, which are fed into the fire box with an auger, where a controlled number of pellets are lit and burned (depending on the temperature setting selected). The auger adjusts the number of pellets entering the fire box to maintain the desired temperature.
I think a lot of reviewers here don't have enough experience in pellet grilling to recognize how many features are packed into this unit for the money. I'm not going to talk about the usual advantages of pellet grilling in general in this review (i.e., clean flavor, "set and forget", less ash,). Instead, I'm going to focus on what makes this one uniquely better than the other grills in it's class.
One other thing to know about the wonder of pellet grills is that they come with pellet hoppers, varying in capacity from brand to brand, that accommodates and use the pellets you put it accordingly and automatically as per the heat setting, eliminating the need to refill the hopper manually so frequently. So throw on some lamb ribs on to those hot grills, and go enjoy some cold beer while the pellet grill does the rest for you! 
I bought my Traeger Pro Grill a year ago and have thoroughly enjoyed using it. The problems began when it suddenly stopped working. The warranty is a self-service warranty which means you have to service it yourself or load it up and haul it to a distributor for repair should your efforts fail. For this reason I HIGHLY RECOMMEND YOU AVOID BUYING A TRAEGER GRILL. Anytime you pay 1500 for anything a warranty should mean just that, it’s a replacement warranty. I am terribly disappointed with the response from Traeger. Please feel free to contact me should you need further clarification.
I brought my YS640 to Mexico on a friends recommendation, he was right. I takes the complexity of smoking away but this is not the reason why I got it. We live in south of the Sonoran desert and we are over the 100F most of the year, its almost impossible to stay close to your smoker to watch the fire and temperature. Plus, wood is not as easy to get in the desert. Since I got it, I have been selling food on Sundays, I was sold out since day one. Flawless food time after time. I am planning to get the old time offset cooker to smoke in the winter just for fun. There is really no need for it.
Beef: For ground beef items such as patties and pies, the ideal temperature would be 250 F. If trying to smoke some steak, we’d suggest 225 F. For both these temperatures, the food should be allowed to cook for around 1 hour to 1 and a half, depending on your preferred doneness. Alternately, for steaks, you can reduce the temperature further, increasing the cooking time for more tender but less juicy results.
To cook food using a pellet grill, put the pellets into a hopper. When you turn it on, the igniting rod will burn pellets in the fire. The motor-driven auger will then supply the fire pot with pellets from the hopper. The ratio that auger delivers pellets to fire pot depends on the settings you control. If you set it at a high temperature for a longer period of time, the auger will keep on feeding the fire pot with pellets. However, if you are slow-cooking and set a low-temperature one, the feeding and delivery of pellets will also slow down.
Bullet Smokers: They come in the shape of a bullet and works in a similar fashion as kettle grills. However, the main advantage it has over kettle grills is that you don’t need a charcoal chimney starter to light it up. Plus, the shape will allow the users to cook at a lower temperature and smoke for a little longer than they can on a kettle grill.
This unit will not let even a single pellet go to waste. No need of worrying whether you’re out of pellets or not. You can carry pellets at a maximum of 20 pounds, with the digital thermostat ensuring the pellets are being used properly. This saves you loads of cash and gives you smoking food simultaneously without wasting time in refilling pellets.
First things first, this is not post against the Traeger grill/smoker. I love the foods I have experienced from it. This is strictly about the customer service FROM TRAEGER (not amazon) I have received from them. I purchased a grill for my parents right before Xmas. I was happy to get this for them, but upon putting it together we noticed a huge dent in hopper and the under crate all dented in. Box was in perfect condition(Pics below)
Most grills feature a primary cooking area (the main grate) and a secondary cooking area (additional racks). In a pellet grill, there’s less difference between the two grilling areas because it mainly cooks by indirect heat, so the temperature is the same throughout the grill. It’s best to pay attention to a pellet grill’s total cooking area because it is the sum of the primary and secondary cooking areas.
Although I marked price high. I would buy it again, tomorrow. I was a novice. I had never smoked anything when I bought this. It is amazing and if you asked my friends and family I should have opened a bar & grill. It's grills better than any gas grill u can buy. The YS640 only gets better with time you get good at using it. It's the best cooker on earth. If your considering paying over $800 for a cooker. Spend the money... you will not regret it. My cousins have Traegers.. and they smeared by them. One weekend at my cabin one has ordered his the other don't have the money yet. I have used it a minimum of 2 days a week and have already got my money out of it by not ruining meat. The guys at Yoder have a monopoly. No one makes a cooker that could stand up to it. THANK YOU YODER. YOU HAVE MADE SOME GREAT HOLIDAY MEMORIES FOR ME AND MY FAMILY. Remember if your on the borderline don't know if it's worth a little more. By the 12th month of owning it. You will look at your wife or girlfriend and say "I'm so glad I spent a little extra and got that. It's beautiful.
Editor's Note: If you're looking to upgrade your backyard cooking setup this summer, you're probably in need of a little advice. We're longtime admirers of the folks behind AmazingRibs.com, the site dedicated to unraveling the science of barbecue and grilling. Please welcome back Max Good, the only person in the world whose full-time job is testing, rating, and reviewing grills and smokers. The database he maintains includes over 500 grills and smokers, ranging in price from $30 to $50,000. When it comes to barbecue equipment, nobody knows it better.
Mixing flavored woods with oak offers a couple of advantages, starting with price. Woods like cherry and hickory aren’t nearly as plentiful as oak and therefore cost more, making 100% flavored wood pellet more expensive than those that use a base of oak or alder. By using a blend of oak and cherry, pellet makers can keep prices down—and because oak is fairly neutral the cherry wood smoke flavor still shines through.
This grill is mounted on a bracket with a sawhorse design with wheels that provide it mobility in all terrains. It has a steel construction with a powder-coated finish, giving it a great look and a sturdy body. It has a hopper capacity of 18 pounds but it’s enough to continuously cook and smoke food in its 380 sq. inches of cooking area. Its porcelain-coated grill grates give you a no-rust and non-stick cooking experience that you won’t forget.
The Champion Competition Pro Wood Pellet Grill and Smoker by Louisiana Grills takes outdoor cooking versatility to all new heights. A total cooking area of 3432 sq. in. (8718 sq. cm) and fully integrated multi-chamber smoking cabinets, the Champion Competition Pro is designed to be a show stopper. With direct and indirect flame grilling in the main barrel, hot smoking in the lower smoke cabinet, and cold smoking in the upper smoke cabinet, the Champion Competition Pro is the ultimate grill for the outdoor barbecue enthusiast. This grill revolutionizes grilling in three different ways: the digital control center and lid thermometer allows for precise temperature control of a dynamic range of 60°F-600°F (15°C -177°C) for grilling and smoking, the use of all-natural hardwood pellets allows you to enjoy the amazing wood flavor with the single push of a button, and a programmable meat probe that works together with the digital control center to regulate temperature.
The Fast Eddy's by Cookshack PG500 Pellet Smoker is a collaborative design from respected smoker manufacturer Cookshack and competition-barbecue-circuit pro "Fast Eddy" Maurin. The FEC (Fast Eddy's by Cookshack) line has been popular with competitive teams for years. While most FEC models have a utilitarian appearance, the beautifully crafted stainless steel PG500 fits right in with your shiny outdoor kitchen.
So, when their patent expired in 2006, large companies capitalized on that one and Traeger began facing cut-throat competitions. Within two years, a few companies had already begun producing some of the best pellet grills with more advanced designs and features. By 2014, around 27 companies had already penetrated the market and newer brands were coming out almost every month. Now, with so many companies already in the market, some of them are creating strategic alliances with other brands producing different grilling equipment.
Or the fact that it lives up to its “Ultimate Tailgating Grill” moniker for all you campers out there. You need to watch your roast closely so you won’t have to finish your pork butt in the oven. It’s not quite a “set it and forget it” kind of smoker grill because you still have to make sure that there’s a steady supply of pellets so that it won’t shut down.
When reviewing pellet smokers, we’ve gone through over 1000 different user reviews to get an accurate understanding of how useful the products have been to them. With that primary data in hand, we did an extensive online research on 65 products from 17 different brands popular brands. In fact, we even looked into three less known brands as well, but they failed to stand out. We left no stone unturned.
A quality pellet grill is built to last and will provide years of reliable performance. Bargain pellet grills not only lack the capabilities of better grills, they’re more likely to break down. No matter your price range, look for a pellet grill that’s built well and offers consistent performance. Fortunately, if price is a major consideration, there are quality pellet grills for under $500, as well as high-end pellet grills for under $1,000.
The Camp Chef Woodwind Pellet Grill was chosen as our sixth choice because it lacked some features found in our Top 5 picks, especially when it came to cooking flexibility. While it does offer an impressive 6-in-1 cooking experience, it lacks an auto shut-off feature, which makes it less of a “set it an forget it” kind of smoker. The grill is rather heavy, at an overall weight of 146lbs. It’s also more expensive than the rest, even though it offers similar (even less) features. It’s a decent choice if flavor is the only thing you’re looking for.
Or the fact that it lives up to its “Ultimate Tailgating Grill” moniker for all you campers out there. You need to watch your roast closely so you won’t have to finish your pork butt in the oven. It’s not quite a “set it and forget it” kind of smoker grill because you still have to make sure that there’s a steady supply of pellets so that it won’t shut down.
It comes with some unique features, such as its proprietary “Sense-mate” technology that uses a thermal sensor to monitor the ambient temperature. If used in a cold weather, this grill fires up the turbo mode so you won’t have to wait for it to heat up before you start using it. It comes with “fan-only” mode to blow off the ash and automatically clean the grill once it has been shut off.

As far as backyard cookers go, Pellet Grills are the newest products on the market. With their roots in the 1970’s, these versatile outdoor grills combine the capabilities of a traditional grill, with the wood-fired flavor of a smoker, and even the convenience of a modern oven. The “Pellet” in the name refers to the specific variety of fuel used. These are specially made cylinders constructed of compressed sawdust. The grill is powered by electricity and doles out specific amounts of pellets to maximize fuel efficiency. The primary benefit of these types of grills is their versatility. Wood pellets can be burned at all different temperatures and volumes, making it possible to sear, smoke, or slow cook a whole array of meats in an infinite variety of styles.
The Camp Chef PG24S lets you set the smoker to your desired settings so you can leave it to relax while it does the rest for you. With an advanced digital temperature chip, it steadily monitors the temperature, achieving a constant cooking temperature at all times. Dual LED temperature displays allow you to easily check the temperature of the food kept inside your smoker without losing any heat. With an auto-dispensing pellet hopper that can hold around 18 pounds, your pellets are used efficiently. The grill can work in temperatures that range from 160F to 400F.
If you don't buy this cooker and spend more than $600 on any cheap thin steeled cooker. By year 2 you will realize you paid for quality that lasts. I joke that no one would steal it because it weighs so much. But it's my baby and it's double locked. I promise you in a year you will look at your wife or family and say "That's the best purchase I ever made!" It's impressive, no one makes a better product. If u buy Traeger or any other cooker. In 3 years you will regret not spending the money on a luxury machine. Yoder is the best of the best. Yoder is who the other guys want to be. I would buy it again tomorrow! Don't have regrets. You won't regret this purchasem
First things first, this is not post against the Traeger grill/smoker. I love the foods I have experienced from it. This is strictly about the customer service FROM TRAEGER (not amazon) I have received from them. I purchased a grill for my parents right before Xmas. I was happy to get this for them, but upon putting it together we noticed a huge dent in hopper and the under crate all dented in. Box was in perfect condition(Pics below)
I have owned my YS640 for about 9 months now. Before I bought this I researched smokers/grills for about 2 years because I had very little experience with them & cooking in general. With the help of a few good websites I have produced some great food. There is a ton of room to cook on & the heat stays pretty much where you want it. Only a few issues I have had is that where the stack mounts to the side of the grill it drips. I did have a scratch on mine from the shipper & when I called about it I was sent a can of matching high temp paint very quickly. One thing that I like the most about this smoker is it is heavy. You can tell that this thing was built to last.

Final Verdict: If you have the capability to cook on this full-time, then I recommend doing so. You will save your kitchen and house from excess grease and smell. It can cook most items relatively fast and easy once you get accustomed to cooking on a flat top. The only thing it can't do is cook sauces or bake items. I even recommend it to folks who don't eat typical greasy foods. This requires very little oil and can use all sorts of cooking oil. All of my food dishes have been cooked well and I constantly have people asking about this flat top. Clean up is a breeze and will save you from needing to clean skillets and pans. This is an essential cookware that every household should have.

This great build extends itself to its porcelain coated grates allowing it to be used for years with no signs of rust and also allows for an easy clean by the user. You can expect to have excellent results on your food with beautiful grill marks. Temperature control is made easy with its digital elite controller which makes you able to manage temperatures with ease. Its ignition is quick to start meaning there is no stress to be felt when lighting up your device.
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Most old-timers will tell you that a buildup of soot and grease will improve the taste of your food. This does not prove true, in fact, it’s not good for you and can even be dangerous. At Grills Forever we want your grilling experience to be the best and safe. Therefore, before any cooking session, always clean your grill to optimize its performance and prevent any off-flavors. Check the grease pans or collectors before smoking because the collector could be full and overflow, starting a fire. If there is a grease chute then clean it for sure.
My traeger has had some good moments but it very unreliable.  I really do not enjoy cooking with it.  I have no confidence in the temp readings and the smoke control.  Every time I open the lid the temp drops like 200 degrees.  I'll smoke at the "smoke" setting but as soon as I turn it to 225 it spikes to like 300-500 degrees. Wtf?  I thought this POS was supposed to be a set it and forget it type smoker.  Very unreliable.  Temp fluctuates so much and if there is even a slight breeze the temps just go up and down up and down.  The pellet feeder is garbage.  It will all the sudden just start smoking like crazy because the pellets have jammed into the burner.  Completely ridiculous smoker.  I use it still but only when I can sit and watch the feeder.  The guys comment below is true about the feeder always just using the middle pellets.  I always have to check it and push the pellets to the center.  Some simple engineering would change this. Never again will I purchase a traeger. There are much better options out there and better price.
An attractive option for many people are stainless steel pellet grills, which are rust-resistant, more durable, and easier to maintain. While pellet grills made from commercial-grade 304 stainless steel are the most desirable, they come at a higher. However, there are also some pellet grills made from 430 stainless steel, which is more affordable and still incredibly durable.
As you can see in this selection of pellet grill reviews, the act of heating pellets and generating smoke in any pellet smoker is pretty much the same. Yes, some pellet grills use thicker metal, have better thermostats, air flow, racks, drip flow, etc. But the ask any professional BBQ cooker who uses a pellet grill, and they’ll tell you that the quality of your smoke really does come down to the pellets themselves. Here’s what one very astute BBQ pro had to say over at the Pellet Smoke Ring: