I had an American made Traeger for 6 years and after it rusted out I was looking something built for the long haul. The YS 640 is it. Built like a tank it will hold up for years and the extra steel helps retain the heat. Temperature control is spot on and recoverey after opening the lid is amazing. I thoroughly researched all my options and I could not be happier. I cooked steaks the other night in 40 degree weather and had no issues whatsoever. The grille grates are a must and leave beautiful lines. Before you buy anything else, investigate what the other cookers are made of. There really is no comparison.
We have reviewed the best pellet smokers on the market today after doing our extensive comparative research. However, there were some hidden gems that could not make it to our top 10 product list because of one reason or another e.g. due to their high prices, unavailabilities in some regions, and other factors. Also, some just failed to get in our top 10 list only because it was a top 10 list and not a top 20 list. Regardless of the reasons, here are a few honorable mentions that failed to make it to this top 10 best pellet smoker review, but are still worthy in their own rights:
Got my Camp Chef Smoke Pro SE four days ago. My son and I put it together, it is a two person job because it's heavy. Seasoned it and smoked two chickens that turned out awesome! Today I have hamburgers on. Smoking on low smoke for half an hour, take them off and crank it to 450 put em back on and grill till done. Easy to use. Very happy so far. Just hoping it holds up!
Many other features, like its automatic control and built-in meat probe have made us select this smoker as the top one in our pellet smoker review. And the most amazing fact is the price. In the price range (see the price here), we never thought that we could get all these features and benefits. We took all the top smokers into considerations like the Rec Tec smokers, but this PG24 by Camp Chef can beat all through its performance and affordability.

Second, you’ll have to figure out what BBQ pellets you want to use. There are many different brands, blends, and mixes to choose from, and you’ll likely want to do some side by side testing to see what you like best on what meats. My very good friend and BBQ buddy Shane Draper really likes to make his own blends  – using different woods in different proportions depending on what he’s cooking.


Traeger Junior Elite Pellet Grill is a great model for those who want to start up the smoker, add some meat, and let the work be done for them. It is also extremely versatile, allowing you to grill, smoke, roast, and bake. It is perfect for individual households, college students, and even tailgating. And it’s a great option for first timers as well as those who have experience using pellet smokers.
Today, all serious players in the pellet smoker market have switched to digital thermostatic controllers that dictate pellet-feed commands based on a temperature sensor inside the cooking box. Just like with the oven in your kitchen, you set the desired cooking temperature, and the heating system kicks on and off to maintain that set point. An LED display shows your set temp, and most models allow you to toggle between set temp and actual temp readings from the internal thermostat. Actual temperatures will fluctuate a bit as the controller switches on and off to hover around your set temp, but many sophisticated touch-pad controllers can maintain tighter tolerances than your indoor oven. Some pellet controllers also have integrated probes that let you monitor the internal temperature of whatever you're smoking. Wireless remote control and monitoring from your smartphone or tablet are also increasingly common. (You can learn more about pellet smokers on AmazingRibs.com.)
What’s more, it has an LED display with a Digital Elite Controller for temperature control. Judging by its ratings, unlike the other grills on this list, its temperature and quality controls work just fine. This grill also has an electronic auto-start ignition and easy-to-clean grill gates to boot. Its quality control isn’t perfect though, and some faulty units slipped through the cracks.
Words like Grilling, Barbecuing and Smoking are often used interchangeably by us. However, when looking at them from a grill master’s point of view, there are some subtle methodological differences among these three: One is done with the lid up, BBQ is done in a closed circulation with the lid down, and smoking is a slow cooking process in a closed circulation.
Ordering through All Things BBQ was VERY simple and easy. In fact, my YS640 arrived a few days sooner than expected/quoted. These grills are expensive, but I am a firm believer in "you get what you pay for". There is no doubt the quality of Yoder craftsmanship is exceptional. So far, I have only been able to use my YS640 a coupe of times. However, I'm looking forward to many meals being cooked on it going forward. If you buy one, you will not be disappointed!
I always encourage consumers to get to know a little bit about a brand and company before purchasing a product from them. What differentiates a smart consumer from a consumer is preparedness. Get to know about the company history, its commitment to consumers, its consumer service, after-sales services and warranty. It is also a great idea if you can go through consumer ratings and reports the company’s pellet grill review before buying it. Do not just fall for intelligent marketing and chic packaging. Get you facts checked; remember it is your hard earned money on the line.
Therefore, for a reliable and consistent meal/ grill every time, go for the Traeger grill. It is easy to set and control the temperatures, thus the results are always as expected. Besides, a novice griller can master its use immediately, as it is a complete digital experience. On the same note, it can do a lot more than just grilling. You can use it to smoke, barbecue, braise, roast, and bake, all through the digital control system.
You want longevity in a pellet grill: As the Traeger brand name has been around for a few decades, you can have some peace of mind that you’re purchasing a grill that should have replacement parts available for the foreseeable future. And Traeger grills tend to have good longevity ratings, working in top condition for several years, as long as you follow the manufacturer’s maintenance recommendations.
This is a nice article for people new to pellet grill/smokers. Like jennifer, we have a vermont cast ing cast iron gas grill that has ‘rotted out’ internally. Calls to vermont cast ings has resulted in ‘we no longer support, make or sell parts for grills made before 2008’ and other run arounds. As a result we are looking for other options. We like the cast iron grills and grill heat but are considering other options, (Webber, Pellet, gas).
At present, pellet grills are mainstream products, with pellet refills filling the market versus having to find timber, sticks, and charcoal to start a fire (since these pellets are made of sawdust, it’s easier for them to cast fire and completely combust into smoke with minimal residue).  Old school pit masters dislike this product mostly because it’s too easy to use, like a microwave versus an oven.

The old camp chef is heading to a new home. We have been thru thick and thin, rain, or snow, on two ocations high wind blew it off the patio. A few dents bad scratches but it still works like a top. My son is driving in form North Carolina to take it off my hands this weekend it has been replaced by a yoder ys-640. The yoder is bigger and heavier with more btu output if needed. But the camp chef still is easier to clean out and cooks a fine brisket.


The argument for bark is that it smolders really well, providing more smoke during the cook and therefore more smokey flavor. Think about it: When you put a log on the fire, the bark almost immediately begins to smoke and smolder. And therein lies the second half of the pro-bark argument: when cooking on an offset you use logs with bark, so why should pellets be any different?
The unique TRU-infrared technology cooks meat in an even way and helps to retain moisture. The great thing is there are no flare-ups. There’s a roasting basket for ribs, poultry, and other meat. The roasting basket can hold up to 25 pounds. The cooking area were grilling can be done has 180 in.². You can adjust the temperature, which ranges from 9000 to 18,000 BTUs, in the smoker box in order to add flavor.

Access to electricity has its downfalls. First, if the cord isn’t long enough you will need to make sure you have a proper extension cord. Using the wrong cord is a fire hazard. Do the math (watts / volts = amps) and make sure you have the right extension cord.  The smoker is also less mobile, and if it's stored outside it absolutely must have a cover. Electrical components and weather don’t mix.


The Champion Competition Pro Wood Pellet Grill and Smoker by Louisiana Grills takes outdoor cooking versatility to all new heights. A total cooking area of 3432 sq. in. (8718 sq. cm) and fully integrated multi-chamber smoking cabinets, the Champion Competition Pro is designed to be a show stopper. With direct and indirect flame grilling in the main barrel, hot smoking in the lower smoke cabinet, and cold smoking in the upper smoke cabinet, the Champion Competition Pro is the ultimate grill for the outdoor barbecue enthusiast. This grill revolutionizes grilling in three different ways: the digital control center and lid thermometer allows for precise temperature control of a dynamic range of 60°F-600°F (15°C -177°C) for grilling and smoking, the use of all-natural hardwood pellets allows you to enjoy the amazing wood flavor with the single push of a button, and a programmable meat probe that works together with the digital control center to regulate temperature.
To be sure, there are pure “smoker” and pure “grills” but there are some exceptionally well-designed hybrids. I bought a Memphis Elite last year, and it is AWESOME! I made a pulled-pork masterpiece two months ago that was absolutely delicious… 8 hours on low temperature (225) then an hour on open flame (switching from a “smoker” insert to an “open-flame’ insert at 700 was easy) and it was awesome!
Whether you call them pellet grills or pellet smokers (the terms are interchangeable), there's no denying the impact these do-everything cookers are having on BBQ. In the past year alone, interest in pellet grills has grown at an astounding rate, with the number of online searches nearly doubling. Although they've been around for over thirty years, it's only recently that they've earned the title of the Hottest Product in BBQ.
I also was a certified KCBS judge but never judged at an event. Their judging system was flawed in my opinion because if you truly follow their system it is possible that them best tasting piece of meat might not win. In cutting horses (not a judge but read all the rules as I showed a fair amount back then) you were always supposed to judge the best overall horse to win. I asked about leaving a process to make sure the piece of meat you feel is best to win and was told absolutely not you have to judge presentation points, tender points & etc. and not place based on your opinion of the best piece of meat! Not that KCBS is a bad organization, it’s rules didn’t fit my thought process. Passed their class and got the t-shirt just never agreed, was always a spectator.
It makes party hosting, as well as small crowd-feeding a breeze! Pellet grills are easy to use because they often come with easy temperature controls (along with other variable facilities depending from grill to grill), making it ideal for beginners who do not have prior grilling and cook-out experiences. A pellet grill is the answer to every cook enthusiasts who love to cook, but lack the knowledge and experience of skilled pit masters.
Camp chef grill is usually compact and ideal for outdoor adventures like camping but some models of the Traeger grill are hard to camp with. The Traeger grill is usually large and ideal for home cooking or large parties and weekend gatherings. However, you can still find small compact designs of its model. It depends on your demand. Nonetheless, even the smallest model of the Traeger grill can pack a lot of food. As for the big green egg grill, it has a unique shape, like an egg, but comes in different sizes for your needs. Therefore, you can buy one that suits your needs.
FARMINGTON, Utah, Sept. 1, 2016 /PRNewswire/ -- Today, Vista Outdoor Inc. (NYSE: VSTO) announced it has acquired privately owned Camp Chef (Logan Outdoor Products, LLC and Peak Trades, LLC), a leading provider of outdoor cooking solutions. Camp Chef's high-quality products deliver efficient ways to cook for almost any outdoor gathering, from camping to dinner on the back patio. The brand offers more than 250 products including camp stoves, barbecue grills, pellet grills, smokers, fire pits, and a full line of cast-iron cookware and accessories.

In addition, due to the wood pellets used in the Traeger grill, it is easy to cook different food products even pies, something that is impossible with charcoal or propane fired grills like the big green egg grill and the camp chef grill, respectively. Moreover, it is hard to get consistent results with the big green egg grill, as some food might come out good while others will just burn. It is a great challenge to use the big green egg grill.
It doesn't matter if you're talking about pellet grills, pop songs, or pizza, everyone always wants to know which is the best. While that might seem like a fairly straight forward question, there is no simple one-word answer. Is the best pellet grill the most popular one made by the best-known brand? Is it the most expensive one with the most advanced features and high-end bells and whistles? Is it the one that offers the best combination of price and performance? Really, the answer depends on you, your means, and your needs. Or, put another way, maybe the question shouldn't be what's the best pellet grill? but what's the best pellet grill for you?
Brought it home and set it on my prep table with the controller in a cubby hole with all intentions of building a cart for it later. So I have made a killer rib eye on it and tried to burn it down with a couple rib eyes cooking at 600 F. Gotta figure out a little better method of catching drippings as they will catch on fire and you have a runaway! But you can make a great rib eye. Ribs, every set has turned out awesome, everything from low and slow to a high temp cook process on them. Probably made 8 racks of great ribs. Wasn’t impressed with the hamburgers on it but will try again later. Made a pretty good brisket but used Rudy’s rub as I like their store sandwiches and I don’t have the method down. Next one will be back to salt and a touch of pepper. Chicken thighs (thighs are the perfect chicken part for Q, their rather uniform thickness makes getting them all consistent and cooked even a slam dunk) with a light coat of mustard and Tony Chachere’s lightly sprinkled is to die for. Simply squeeze them when they should be close and if the juice is clear, no pink or red they are perfect. If you cook the juice out, well they make decent tasting blotter paper 🙁 Pretty much killed a spatchcocked turkey for Thanksgiving, good thing the wife made an over baked one too. It did make great gumbo though as does the blotter paper chicken if you ruin any thighs or the whatever chicken. Also have a pile of hot links I put on at 180 for 2 to 3 hours. They are great for reheat with sauerkraut and roasted pabs or in the gumbo. Hot links should be a staple, ha ha! Gotta try my great pulled pork on it and we do Prudhomme pizza sauce on a Brown Eyed Baker crust and this Pro should rock it!

Having the same problem as the rest of the group. Rec Tec, Yoder, Green Mountain, Pellet Pro, or MAK? All seem to be heavy gauge SS, Pellet Pro seems really good value, MAK and Green Mountain seem to have controllers with more features. Have a friend who bought Rec Tec 3 years ago, he cannot say enough about the good customer service and the grill. If you could only buy one (money not the issue among these 5), which one, and why?

Overall, I think you would be happy with the smaller smoker / grill. I really like what Green Mountain grills has done with the Davy Crockett model, and that is the unit I have personally. That said,Rec-Tec makes a great product, and some people prefer the cart stand it comes with rather than the fold up legs that Green Mountain grills uses on the Davy Crockett modeling. Either choice would be good for you if you are looking for a smaller unit. I am of course speaking about the mini version of the Rec-Tec. The larger version is excellent as well.


Compared to the Traeger Pro and the other smokers we’ve reviewed, there’s not much not to like about this bad boy. It’s significantly cheaper, packs ample cooking space, and a good, consistent temperature controller. At 173 lbs, it is quite heavy, and not at all portable like the Davy Crocket, and we’d love to see it come with more precise temperature control, and maybe even WiFi in the future. But for the price, it’s a beast of smoker that is almost as good as the Traeger.

When reviewing pellet smokers, we’ve gone through over 1000 different user reviews to get an accurate understanding of how useful the products have been to them. With that primary data in hand, we did an extensive online research on 65 products from 17 different brands popular brands. In fact, we even looked into three less known brands as well, but they failed to stand out. We left no stone unturned.

Now you can control your grill with wifi using the iOS or Android app, so you can attend to other cooking or put your feet up and relax. This grill can use either 110v or 12v and includes adaptors for three different power options. It has legs that fold for transportation, and double as handles, making this ideal for tailgating as well as home cooking.
Pellets look like rabbit chow. They are about the width of a pencil and as long as a couple of erasers. If they get wet they turn into a pile of sawdust. The beauty of pellets is that they have none of the additives and fillers in charcoal briquets, so they combust almost completely. Almost zero ash. The pellets provide the heat as well as flavor. No need to add wood chips. Surprisingly, they do not produce overly smoky food. If anything, the food is undersmoked to some people because the combustion is so complete.
So back to the Internet for one last attempt on making a decision on the smoker that is of great quality and can also fill my need grilling needs as well. I am almost sold on the Rec Tec, but I’m curious about the Grilla Grill Silverbac. It’s a little smaller than RT and metal is a gauge off from the RT. It doesn’t run off a PID system but a digital controller and is priced at $699. I do like the underneath storage of the Grilla and the second tier cooking grates.
The Dyna-Glo Compact Charcoal Bullet Smoker boasts versatile The Dyna-Glo Compact Charcoal Bullet Smoker boasts versatile cooking options and thorough heat distribution in a compact space. The removable middle section offers grilling and smoking functionality. This smoker offers a maintenance free cooking experience with a high capacity galvanized steel charcoal and ash chamber. For easy internal access simply ...  More + Product Details Close
First off, in general I was a huge Traeger fan due to my brother-in-law smoking up meat and fish for us for the past 3 years and it was just damn delicious. He also just raved about his Traeger, so finally I took the plunge and purchased a Century 34 model during one their Costco road shows. Customer Service - In general I will give them 4 stars because I am talking with a human, they were seemingly very thorough when I spoke with them and didn't appear to be reading from a knowledge base article when I described the problems. I also grilled them to ensure that the Costco specific model wasn't being manufactured with subpar parts since the price was so much less than retail and seemingly more bells and whistles. More than one representative confirmed that was not the case. This is where it stops being good news.

In addition to providing savings, using an oak base also creates consistency. Different types of wood have different densities, burn at different rates, and produce different amounts of heat and smoke. For instance, cherry burns faster than hickory, so using 100% cherry you’d go through more pellets than if using 100% hickory. The addition of oak allows every flavor to burn at a similar rate and with a similar heat output, providing consistency from cook to cook.

Auger Making Weight Noises: It’s usually indicating a problem with the motor that’s responsible for rotating the augers. Under such circumstances, you would be left with no other choice than to replace the motor completely. Since the motors and augers are usually packaged together, this can get quite expensive. In such scenarios, it’s better to let it make noises and run for as long as it would serve you before going to replace it. However, once that problem occurs, you’d often find the auger not feeding the pellets at the expected rate and thus, the desired temperature might not be reached in some cases.


Over time, as other companies started entering the scene, the designs saw some massive improvements. Later, the firepots were brought closer to the hopper, reducing the distance the pellets had to travel to reach it. This move reduced the probability of a pellet jam. Later, more features began to be added to these grills to further improve the reliability, safety, and convenience.
The Ortech has two knobs. The large one, the "Cook Control" has settings for: Off, Smoke, 180, 225, 250, 275, 300, 325, 350, 375, and High. One smoker manufacturer says that the "Smoke" setting is about 160°F and "high" is about 525°F, but both can vary due to ambient temperature, humidity, fuel type and quality of the smoker. Another knob, a teensy weensy knob to the right of the LED screen looks more like a push button. Labeled "SMOKE" and called the "Smoke Control Knob", it is meant to turn, not push, and it controls the pellet feed rate with auger on/off sequences indicated by "P settings". The P settings range from P0 to P15.
In true Yoder fashion the 640 is not a fancy cooker with lots of shiny things, bells and whistles. Don't mistake that for poor craftsmanship, the Yoders are all built to the highest quality standards. They just happen to be more muscle car than sports car. Big, bad ass, built to last American muscle car that will blow the doors off the competition on your back deck or on the comp trail.
While there's not a lot to dislike about pellet smokers, it really comes down to your cooking/grilling style.  Some Smoking Geeks prefer pellet smokers to traditional smokers (or even the Green Egg style smokers) testifying that flavor is superior to that of other styles of smokers within the price range – and it's hard to argue with them.   While Traeger is the pioneer, there are other brands that give it a run for its money.
Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂
Rec-Tec has a strong following, and – as with the rest of the pellet grills in this review, will do you right. They’ve recently gone to an all black (no more red) look with their newer models. Though, you can probably still get the red. They have the most pellet holding capacity of any other grills pretty much, so that might be a plus for you. Getting temps back down is pretty fast… 5-10 minutes or so. I’d consider reverse searing, so long as your steaks are 1 and 1/2 inches or more. Thinner cuts won’t work. So, basically – you get the steak up to around 125-35 at around 225-250 F. Wrap it in foil. Then, crank your heat up to the highest setting, remove your steak from the foil, and sear it off on both sides to your desired doneness level. This limits the amount of grey – making for a more uniform pink from the top to the bottom of the steak.

The first time I grilled something on it -- pulled pork, which takes a long time on the grill -- the fire kept going out on me. My husband called the company, and they said they knew they had that problem. So he told the nice lady on the end of the line that what they needed to do was to add something to the hopper to keep it jiggling just a little so that the pellets continued to go down. "We're working on a solution," she said. "I just told you the solution," my husband, who's a mechanic and loves solving mechanical problems using unusual, but straightforward solutions. His trick? -- get one of those cheap, plastic, clip-on fans and clip it to the hopper, pointing the fan down into the hopper. The fan jiggles it just enough. The air into the hopper "couldn't hurt, either," he told me.


Now, the best pellet grills come with more advanced features like auto-ignition using igniting rods, Wi-Fi Support, automatic turn on/off, and much more. One of the key safety features added by pellet smokers (designed by Green Mountain Grills), is a cooling fan to cool off the grill after it has been turned off. Even the shape of the body has been changed to have peaked lids so that it can accommodate turkeys and other kinds of roasts. Some come with multiple levels of racks for warming and cooling.

The small burn pot is covered with a large deflector plate that absorbs the heat and spreads it out below the cooking surface making them essentially wood-fired convection ovens. Flare-ups are a thing of the past. You need to keep the plate clean because it is right below the food and if you leave sauce and grease on there, it can smolder and leave soot on your food. Carbon buildup will also diminish its heat transmission.


The Woodwind is a Pellet Grill for the connoisseur. Along with a high price tag come all sorts of fancy extras, from a specially constructed 'sear box' to a lever-operated cleaning system for removing wood ash. It's roomy too, with over 500 square inches of cooking space so whether you're cooking for one or smoking several racks of ribs at the same time, the Woodwind will get the job done.


Novices: Do you consider yourself a novice with a smoker grill? If so have no shame, in fact, look at me, I started as a novice too! Realistically, no one becomes a geek in 2 weeks of studying or research. So as a beginner you must look for an easy to use smoker grill. Well, the primary concept of a pellet smoker lies in its easy to use features. Set it and forget represents the motto and the main aspect you crave, right?
As another criterion that we took into consideration, we felt that the pellet grill size was important to include in our selection process. One of the main reasons is because we wanted to share a wide variety of pellet grills that were designed for multiple uses. With that said, other reasons include the size and weight of the grill as well as the price. Meaning, the bigger the grill the more pricey it can become and the more it will weight depending on the material design. However, we also wanted to share compact varieties such as the Green Mountain Grill which is perfect for tailgates and small outdoor events or camping.
Now, there are different materials that certain pellet grills are made from. Since steel is such a heavy duty and heavy item, some brands have opted in for more cost-efficient materials, such as a stainless-steel lid to remove some of the weight from the pellet grill. With that said, the interior grill gates are as equally important as the exterior. For example, some grill gates are made from an easy to clean porcelain material while some are designed from stainless steel to be more user-friendly and cost-effective. With that said, let’s discuss another important element to consider when it comes to a pellet grill.
Hey David – in my opinion, you’re going to find hot spots in any entry level pellet grill/ pellet smoker. I include GMG, Rec-Tec, Traeger, etc. When you start moving into the higher pellet smokers/grills – Memphis Grill, MAK, etc, you can minimize these to some extent. If you experience higher heat on one side, put the thicker cut of meat (pork butt, point of brisket) near that part.
Something you may not have read in other Pellet grill reviews is that there are two key concerns: flavor and fuel consumption. As previously stated, pellet smokers are not known for producing a strong smoke flavor, no matter what pellets you use. Though, some brands can be more pronounced than others. Hardwood pellets provide longer overall burn times per pound than fruit wood pellets. 1oo percent fruit wood pellets will also be more expensive on average.
×