Thanks for the great information and the research you did. I am a retail store owner in Boise, Idaho area and we sell a pellet grill smoker in our store. I would like to encourage to look at the Sawtooth Pellet Grill. It is made local here and is American Made. It is an excellent grill for the price with an awesome company backing it. You can find their website at sawtoothpelletgrills.com. Again thanks for the information and if you do another publication regarding pellet grills, I would love to see what your opinion of the Sawtooth would be 🙂

I’ve seen a lot of pellet smokers over the years, and it’s easy to say that out of every one, the RecTec is without a doubt a beast. It combines exceptional cooking performance with fantastic build quality and a thoughtfulness of design that you just don’t see in other smokers. Or a lot of other products. Not only that, but it’s one of the easiest smokers I’ve ever used, with professional quality cooking literally at the push of a button


Traeger Junior Elite Pellet Grill is a great model for those who want to start up the smoker, add some meat, and let the work be done for them. It is also extremely versatile, allowing you to grill, smoke, roast, and bake. It is perfect for individual households, college students, and even tailgating. And it’s a great option for first timers as well as those who have experience using pellet smokers.
This pellet smoker and its humongous 20 inches by 15 inches or 300 square inches of grilling space are capable of holding 3 rib racks, 18 hotdogs, 4 chickens, or 12 burgers at the same time. This is also one of the most Affordable pellet smokers around. Its thermostat control is LED digital so that you can set it as easily as your microwave. Just press buttons and get the setting you want every time.
Spent thousands on Traeger, they are ok. Wouldn’t have an issue if they were only $500. But the last one I bought, (Timberline 850) cost $2500 Canadian. Almost burnt my house down because it got over 600F and was still climbing. All Traeger does is mail you more Chinese parts to fix your China made grill. By the end of it you will know your Traeger in and out because you WILL have to take it apart to repair! Overpriced for a smoker with many issues. Timberline lower grill has a portion of the grill removed for some kind of design. They added a 1/4 lip to justify this Grand Canyon of a hole in the back of the grill. Well needless to say if you cook wings or something small and toss them around you will for sure lose the wings to this big stupid hole. But they said they pit the little lip to stop the food from falling... Do they not test these products?
The Rainier is also hearty as hell. It survived banging around in the bed of my truck for four years. And I didn’t exactly baby it, cramming it into the limited storage space in my truck with paddles, helmets, and all manner of gear. But I never worried that it wouldn’t fire up to cook another meal. Once, one of the stubby rubber legs popped off as I was pulling the Rainier out of my truck. The stove sat crooked for a weekend, but I eventually found the leg and simply screwed it back on.
On Tabletop Models: I didn’t include them here because though extensive, this post is more of an overview of a few select makers of Pellet Smokers I think do a fine job with both manufacturing and product support. The one exception is that I did include a link to where you can find the Rec-Tec mini. That’s Rec-Tec’s answer to the smaller, tabletop or tailgating models.
Similarly, online retailers like Amazon add to the cost of your products as well. When you order from Amazon the manufacturer has to pay a hefty fee to Amazon, even if the manufacturer of your grill ships it to you directly from their factory. So, while the grill may ship to you directly, Amazon usually takes around 15% of the total price, meaning that the manufacturer has to factor that cost into their margin as well.
I have ate a few peoples cooking that have won at the Royal, Houston and Memphis in May. They have all had one thing in common, I didn’t put one drop of sauce on them and they had not been sauced on the Q before serving! The restaurant Cackle and Oink is just a ways from where we live and the owner Aaron Vogel is there regularly. I have tasted all his sauces and they are very good, but the 3 times I have been there, his sauces never touch my ribs and brisket! Aaron does say, if you like this you need to try my competition food (which I will at one of the competitions he is in locally). None of the KCBS, Houston or Memphis in may winners Q had even a hint of ash or bitter smoke flavor. They also had a very light smoke profile. They also all say they cook over well burned down wood.
Larger, more expensive smokers run anywhere up to 900 square inches, which will basically let you feed your whole street. It’s also a whole lot more convenient when you’re planning on cooking multiple things to be able to throw every single sausage, joint of meat and rack of ribs on at once, flip ’em around and move things to the edge when they’re done.
While the Green Mountain Grills Davy Crockett Pellet Grill is compatible with most iOS and Android devices, I want to stress, check the compatibility of your device with the grill before purchasing because it would suck to buy this grill only to find out that this feature is not compatible. Also, if you do not plan on using the grill on some elevated surface, the legs are not tall so the grill sits close to the ground. Regardless, this is a GREAT smoker: your meat will come out tender and juicy with that authentic BBQ taste we all love! Neither of these cons affects the quality of your BBQ and both can be worked around.
Thank you so much for the kind words! I think you would be very happy with a smaller pellet grill / smoker. The wording changes depending on how you are using the device. For instance, if you are cooking at low temperatures you will get a stronger smoke profile then if you burn a pellet smoker / grill at its higher temperature range. One thing you could do for steaks is cook them at the higher range thus being able to get a sear much like you would on a direct heated Grill service, for instance on your Weber. Another option would be to cook the steak in the reverse see your method, by bringing it up to temperature at a lower smoker setting and adding some smoke flavoring that way, then removing it and bringing the smoker up to its higher settings so you can finish off the steak with some of the effect you would achieve on direct flame. I normally do this by bringing the steaks up to about 15 degrees below where I want them to finish. Then, I finish them off at the higher temperature to where they are about 5 degrees below my target. This usually means a few minutes on each side but I use a Thermapen to be sure.
Up next to find its place in our pellet grill review is the REC TEC’s mini portable pellet grill. It has a 341 square inch cooking surface with 180 degrees to 550 degrees Fahrenheit temperature limit, with 5 degrees increment. But it can easily reach 600 degrees Fahrenheit in full mode. It has a satisfactory pellet hopper capacity and has folding legs. It is great for travel and movement as it is compact and small in size.
Consumer-level Traeger grills are considered a mid-range type of pellet grill, so they’re good for those wanting to try pellet grills for the first time. Traeger models like the Lil’ Tex Elite 22 or the Tailgater cost several hundred dollars and can grill about 12 to 16 burgers at a time. Larger Traeger grills will generally carry low four-figure prices, such as the Pro Series 34 or the Select Pro, which can hold 32 to 40 burgers between the upper and lower grilling racks.

This maker of top-quality wood and pellet grillers is the company spearheading the digital revolution in the pellet smoker industry like its digital controller that manages pellet flow to control internal temperature and WiFi that connects your phone to the grill, allowing you to use it to control your grill for good measure. It’s the more gimmicky of the different pellet grill makers.
The Pit Boss Company manufactures an extra-large pellet grill with 700 square inches of cooking surface. It closest competitor in pellet smoker largeness is the 7-year veteran known as Rec-Tec. It has probably one of the largest cooking surfaces (or the largest at that) in the pellet grill and smoker industry. It approaches grilling with the idea that sometimes bigger really is better, at least in terms of cooking more meats at the same time.
Sometimes, the ideal pellet is something that costs a little over $1 for quality but you can still save money by buying them in bulk (like in 40 pound bags). Half a pound of pellets per hour is consumed on the smoke setting that’s about 175° Fahrenheit. Meanwhile, you can burn 2.3 pounds of pellet within an hour by setting the temperature at 450° Fahrenheit (this is an average on many of the pellet smokers mentioned above).
Kevin: I have a gas smoker but would like a wood pellet smoker. I’m looking at Traeger Lil Tex (due to price) but I read about Blazn Grill Works, Grand Slam, made in USA, stainless steel grates and a control unit that is very good. Cost about $1195, can’t find dealers so called and talked with the owner. What I read on web site sounds good. He claims on his short video that his auger is the best and doesn’t put torque on the drive due to the design. Any thoughts on this unit? Any advice would be appreciated. Still looking at the Yoder YS640 as price is very similar.
Now, there are different materials that certain pellet grills are made from. Since steel is such a heavy duty and heavy item, some brands have opted in for more cost-efficient materials, such as a stainless-steel lid to remove some of the weight from the pellet grill. With that said, the interior grill gates are as equally important as the exterior. For example, some grill gates are made from an easy to clean porcelain material while some are designed from stainless steel to be more user-friendly and cost-effective. With that said, let’s discuss another important element to consider when it comes to a pellet grill.
A: As another key question that many individuals are asking for, users want to know if the grill is water resistant. Now, the inside of the grill in no scenario should be exposed to water. However, the exterior of the grill, once covered can be exposed to water. However, it is always best to ensure that the grill is powder coated and is able to withstand a bit of moisture, so it does not rust. If this is the case, then an individual will need a grill cover, which brings us to the next question.
There are several types of grills and these are charcoal, gas, wood, electric smokers, open fire grill, and pellet grill. Each of them offers different benefits. In terms of comparison, pellet grill is still superior because it is the combination of all such grills. You can use it to smoke that way charcoal grill does. You enjoy the wood flavor of wood grill using pellets, and it is also electrically and electronically-operated.
REC-TEC, also known as Rec Tec, has been in business for more than 7 years. Its pellet grill offers up to 702 square inches of the cooking surface real estate, beating out the Pit Boss and its 700 square inches by (only) about 2 inches of extra space. Its grills can also calibrate themselves in 5° increments and its pellet hopper is capable of holding 40 pounds of pellets (no constant refills required).
An attractive option for many people are stainless steel pellet grills, which are rust-resistant, more durable, and easier to maintain. While pellet grills made from commercial-grade 304 stainless steel are the most desirable, they come at a higher. However, there are also some pellet grills made from 430 stainless steel, which is more affordable and still incredibly durable.
Hi there i want to recommend the CAMP CHEF pellet smokers you get the bang for your buck with these smokers i know a lot of you out there are turning up your noses but these smokers have all the extras at a very good price well under a $1000 customer service second to none you get the pellet clean out in the hopper they have a ash tray under the body you just pull a lever and all your burnt ash is cleaned out digital temp for the food digital temp for the chamber lo smoke and high smoke setting and it goes up to 500 degrees at 25 degree increments mine coast me $359 out the door includes shipping it dose a wonderful job holding the temps with a 10 to 15 degrees swing i bought mine at CAMP SAVER.
True blooded grill sweethearts out there might value this item. It is a minimized, full-included pellet barbecue that can take care of their grilling needs. You may need the item that accompanies all that you may require. When you have warmed it up, you can anticipate a perfect temperature and warmth in view of what you have chosen. Much the same as when you have found a reasonable latte machine for you, you would feel pleased with yourself for picking an extreme item that stays aware of your needs. Another element you may acknowledge in the item is that can keep the correct temperature all through the barbecuing or cooking process—regardless of whether you burn, grill, smoke or prepare. The cooking instrument is an exact griller that won’t make you stressed over any temperature variance. So whether you are an amateur or a pit ace, you might need to investigate this item that can take your grilling to the following level.

The argument for bark is that it smolders really well, providing more smoke during the cook and therefore more smokey flavor. Think about it: When you put a log on the fire, the bark almost immediately begins to smoke and smolder. And therein lies the second half of the pro-bark argument: when cooking on an offset you use logs with bark, so why should pellets be any different?


Consistency is the key to having the best results. If you want to make a tender brisket, your cooking temperature should be close to 250 F during the entire 12-hour cooking period. The control board is responsible for precision. There are three types of controllers – PID multi-position, non-PID one-touch, and 3-position. Check out the different types of controllers for the one that is right for you.

Kevin- super helpful article. Thanks! I just moved from a big city small apartment with no grill to a house in the country. Most essential purchase is the grill. I’m really on the fence. I like the idea of a pellet grill, but in reality- I’m mostly cooking burgers, fish, steaks, scallops, and veggies. The brisket and ribs will be more of a special occasion. From an economical perspective, am I better buying a gas grill and just getting one of those smoke tubes to add some flavor? From many of the online comments, it seems like the pellet grills benefit from additional smoke anyway, and though you can get additional grates for searing, seems like a square peg in a round hole. The gas grill is sort of the tried and true, and way more economical. Those $500 entry level pellet grills seem a little scrawny, and the next level up is a cool $grand. I’m really on the fence, and getting pressure to “just buy the darn thing” to consummate the move to the country! However the pellet grills seem like the new shiny object and have my curiosity. Any advice? PS- love the website! Thanks, Cary
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A: As one of the most frequently asked questions, consumers want to know if the grill comes with a grill cover to protect the grill. With that said, most brands do have a grill cover when it comes to the grill. However, it is important to always as the manufacturer if they include a grill cover with the purchase. In most cases, the grill cover is made from some of the best materials in the industry for durability and functionality.

You want to easily switch to different smoky flavors: Changing flavors in your Traeger grill is as easy as changing the pellets that you place in the hopper. Through its website, Traeger offers several different smoky flavors of hardwood pellet offerings, including hickory, mesquite, apple, maple, cherry, and oak. And Traeger’s website provides information on which types of hardwoods provide the best smoky flavor for certain types of foods, which can help you successfully use this grill immediately out of the box.
Third name to make it to my list of the best pellet grill review is The REC TEC Wood Pellet grill. It has a trademark Smart grill Technology, which maintains precise temperature. This amazing pellet grill has a whopping 702 square inch cooking area, and a 40 pound capacity pellet hopper. It is made out of high quality stainless steel. It comes with a drip pan.
By far, the two most popular pellet flavors are hickory and apple. Both are classic BBQ woods, and between the two you can cook just about anything. Hickory produces a moderate smoke that’s strong enough to stand up to the bold flavor of beef, but isn’t so strong that it overpowers pork or poultry. Apple, on the other hand, produces a sweet and mild smoke that complements lighter foods like seafood and vegetables, but also has enough backbone to be used with poultry and pork. Although hickory and apple are the most popular flavors, you can also pair other combinations of moderate and mild woods (such as pecan or oak with cherry or peach) to sufficiently cover all your BBQ bases.
You are worried about flare-ups: When grilling fatty types of meat on a propane grill, you run the risk of having flare-ups, where the flame gets too high and too hot, burning the meat. You have to keep a close eye on the propane grill to guard against them. But with the Traeger grilling system, the even distribution of the heat and the indirect heating system prevent this problem.
The digital controller has a temperature dial (180 F to 400 F), shutdown cycle setting and an on/off switch which is very basic. Compared to the Camp Chef, it misses out on bypass startup button, food probe, feed button, lo smoke/high smoke settings and most importantly access to the fuse. In order to change the fuse in the Traeger, you’ll have to remove both screws on the digital controller and pull out the controller.
Another option is to put a griddle (or GrillGrates) on the pellet smoker when it's cranked to high heat, get it blistering-hot, add just a little oil to prevent sticking, and sear by conduction on the metal. It should take only two to three minutes per side. This is a good technique for reverse-seared meats: You start them indirect, low and slow on the cooking grate, with a little smoke, and then sear the surface with direct contact to the hot metal griddle to create a delicious brown crust. It's not as good as searing directly over hot coals or gas, but it's a good compromise.
Although these are marketed as grills, they do much more, including baking or roasting. Because they heat by convection, you might not get the grill marks that a gas or charcoal grill will give you, but you also won’t have the flame-up problems. While many pellet grills offer high cooking temperatures, the maximum depends on ambient temperature and wind. Many users wrap their grills in special insulating covers to help maintain heat, reduce fuel use, and reach the higher temperatures they desire.
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