The Pit Boss Company manufactures an extra-large pellet grill with 700 square inches of cooking surface. It closest competitor in pellet smoker largeness is the 7-year veteran known as Rec-Tec. It has probably one of the largest cooking surfaces (or the largest at that) in the pellet grill and smoker industry. It approaches grilling with the idea that sometimes bigger really is better, at least in terms of cooking more meats at the same time.
The moment we found this as one of our most desired articles, we had to conduct extensive research on what a pellet grill is. With that said, if you are new to the pellet grill industry and want to know what it is, here we go! Pellet grills are often considered, ‘pellet smokers’, due to the construction quality and design. The reason is that pellet grills combine different cooking elements such as charcoal, gas grills, and a conventional kitchen oven. Now, they are fueled by wood pellets, hence the name. With that said, pellet grills can smoke, cook, and grill all in one simple mechanism and design. With an electronic control panel, an individual can control the wood pellets that fuel the fire to regulate airflow and maintain the proper cooking temperature. Did you get that? We hope so because it is time we share with you the criteria to evaluate the best pellet grills.
Hi Brad! Thanks for your comment. I’d give Grilla Grills a hard look. Their Silverbac model is as solid as they come. The sear box on the Camp Chef is an interesting addition. Given that it’s propane powered, it would be pretty much light, turn and go. So, as you said, low maintenance. Still… with a set of grill grates, you should be able to get a sear at top temps on most pellet grills that would meet your expectations.

Hey Todd – what pellet grill do you have? Also, by short cooks, how long are you talking? Have you looked at the burn pot? If it’s overfilled, you may need to vacuum it out, along with the interior of the cooker. Then, put 10 or so pellets into the burn pot and start it up again. See if that helps. There should not be much if any ash in the food chamber area or on the food. At least not in my experience.
Included meat probes and whether they’re programmable - Not every grill that can accommodate a meat probe comes with the probe. Some require you to buy it separately Also, not all meat probes and the control boards they connect to are created equal. Some are just for monitoring temperatures. Others are programmable—you can actually program the pellet grill to lower the heat when your food reaches its finishing temperature.
We at Grills Forever have used many kinds of pellet smokers in the past 4 years and come up with different strategies to find the best functioning pellet smoker. All of our reviews are so detailed because they come from the first-hand experience. After 72 hours of researching and testing numerous products, our team of outdoor cooking enthusiasts has decided to crown the PG24 by Camp Chef Pellet Smoker as the best. It emerged as the perfect choice for rookies and experts, always delivering that rich BBQ flavor and fragrance.
Recently bought portable Traeger ptk+ smoker as camp a lot. Food is amazing though grill size better suited for 2-4 ppl and you can’t fit a large roast. However cooked a rack of ribs, several chickens and burgers. Food comes out amazing. You do need electricity hookup camping and it drains too much power to run off cars dc socket. $300 and of you call them to order v online they will throw in free weather cover free shipping and some rub. It does take up some room in car so beware if you have tiny vehicle. Buyer beware racoons love smoked food so remove your trash bag with bones from campsite before retiring, as we found out the hard way

Hey Jay – Yoder makes a great product. Price not being an option, I’d probably go MAK, Memphis Pro (I go back and forth between the two personally!), then the Yoder. I’ve heard good things about the Louisiana pellet grills, just haven’t featured them here so haven’t done a lot of in-depth research. I’m inclined to rate it below the ones I just mentioned – but not by tons. I will say that if American Made is a factor, MAK, Memphis, and Yoder are a go there.

The old camp chef is heading to a new home. We have been thru thick and thin, rain, or snow, on two ocations high wind blew it off the patio. A few dents bad scratches but it still works like a top. My son is driving in form North Carolina to take it off my hands this weekend it has been replaced by a yoder ys-640. The yoder is bigger and heavier with more btu output if needed. But the camp chef still is easier to clean out and cooks a fine brisket.
Buying factory direct means that you are purchasing a product directly from the manufacturer, which eliminates the need for a middleman. There’s no need for the product to go through any kind of supply chain and acquire additional costs in order to reach you. The price tag that’s displayed on factory direct products doesn’t contain any markup to compensate for additional costs. Buying factory direct gives you the best chance at receiving the lowest price possible for the product you’re purchasing.
What we loved most is that it has a trap door to allow burn pot cleaning after every cooking. It lessened our job of cleaning this pellet smoker by 60%. It is more than amazing because from our research we know that a feature like this will cost twice as much as the Camp Chef. Honestly, this has emerged as our key point when we selected this smoker to be the best in our review.
A portable offering from Green Mountain Grills, the Davy Crocket is the most affordable pellet grill on our list, and the only one with WiFi capability. It’s compact, weighs only 57 pounds, and has folding legs so you can pack it up and bring it camping, tailgating, or to the beach. That’s something you can’t do with the Traeger Pro 22, and something we’re really excited about.
Hi Brad! Thanks for your comment. I’d give Grilla Grills a hard look. Their Silverbac model is as solid as they come. The sear box on the Camp Chef is an interesting addition. Given that it’s propane powered, it would be pretty much light, turn and go. So, as you said, low maintenance. Still… with a set of grill grates, you should be able to get a sear at top temps on most pellet grills that would meet your expectations.

Z GRILLS or Z Grills is a maker of smokers, grillers, and stainless steel prep work tables galore. It entered the world of pellet grills recently and launched an IndieGoGo campaign in order to fund its “affordable wood pellet grill” for $500,000 and currently gives even Traeger’s economical offerings a run for their money with its ability to accept all types of pellets and do all sorts of cooking styles.

Great reviews. I have been lately looking into pellet poopers. I currently own a large Big Green Egg and a Pit Barrel Grill. My Egg has limited space. On the PBC (Pit Barrel Cooker) I can cook a ton of food as it uses hanging meat method. But it has zero temperature control on it. A set lower vent and that’s it. You have to adjust the lid to get the temps up. I have adjustable rings for my Egg that allows for increased capacity. Eggs are great smokers, grills and ovens. I do have a FireBoss temp controller for the Egg which will allow a set it and forget operations. Wifi controls also. With that being said, I am looking for increased capacity in my cooks. I was seriously considering a XL Primo Oval or a XL BGE. Then I found these pellet poopers. After reading this blog and other reviews I found some limitations. One the lack of smoke flavor. Now with my Egg I add chunks of wood into the lump for smoke flavor. Same with the PBC. The PBC has different smoke flavor as the fats and juices from the meat drip on the hot coals which ignite (according to PBC’s website) and produce a smokey flavor in the meat. I’ve read two ways to increase the smoke flavor in Pellet Poopers. One is to start at a lower temp for a few hours, then crank it up to cooking temps. Two is the smoke tubes or Mojo Bricks. My question is do these techniques work? One review on the smoking tube said that they really didn’t make that much of a difference. Another issue was for grilling and the lack of direct heat. Grill Grates would eliminate this concern correct? My understanding of Grill Grates is that they provide a way to direct grill in an indirect environment. That’s a limitation with both of my cookers. The Egg can Indirect or Direct grill. Not both. Yes I can remove the indirect piece and set up the Egg for direct grilling, but you risk burnt fingers even with welders mitts on. Wouldn’t the Grill Grates on a Pellet Pooper solve this problem? Allowing you to slow cook that steak to say 10 degrees shy of your temp range then sear it on the grill grate for the a couple of minutes on each side to get it to your desired temp range? Or go the other way, sear first for a few minutes per side then indirect cook it to the desired temp?
Most pellet smokers have a flat drip plate under the cooking grate that diffuses heat and catches grease and gunk. Louisiana uses a curved "Arched Flavor Guard" that mirrors the shape of the lid. The company claims that this design presents a larger surface for meat drippings to sizzle and enhance flavor. The Flavor Guard also has a section over the fire pot that can slide out of the way to expose large, slotted openings, which allow meats to sear over open flame.
The first thing we have to understand is the anatomy of a pellet smoker. Check the related section on this page to get the idea. Once we know which part goes where, the bigger battle will be won. Next, we’re going to have to be able to analyze the problem if we are to solve it. What seems to be the issue? Are the pellets not lighting up? Are the pellets getting stuck and not working properly? Weird noises coming out from the hopper? Are foods not cooking well? Let’s take a look at these problems and how to solve them:
Consumer-level Traeger grills are considered a mid-range type of pellet grill, so they’re good for those wanting to try pellet grills for the first time. Traeger models like the Lil’ Tex Elite 22 or the Tailgater cost several hundred dollars and can grill about 12 to 16 burgers at a time. Larger Traeger grills will generally carry low four-figure prices, such as the Pro Series 34 or the Select Pro, which can hold 32 to 40 burgers between the upper and lower grilling racks.

Is it customer support? I ordered a grill cover(made by a outside vendor in Kansas as well) for my YS640. It ended up with a small leak. I called Don, and by the end of the week I had a brand new one. Also, I was getting ready for my first cook on my brand new YS640, and I invited the whole family over for baby back ribs. I called Joe, and he talked with me on the phone for 20 minutes explaining how the grill worked, what temp to set the pit at, when to rotate the ribs and even which ribs will need to be rotated. Joe was spot on! Best ribs I have ever had!!!
With 440 square inches of cooking space, an auger-fed pellet delivery system, and a digital LED thermostat and controller, your cooking will be simple, whether it’s burgers, a whole turkey, or racks of ribs. The side shelf is a convenient place for cooking tools or plates while the bottom shelf can hold spare bags of pellets or jugs of sauces out of the way.
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