As far as size goes, bigger is usually better when it comes to pellet grills. A large hopper means a longer time you can cook without needing to refill your fuel source. A bigger grill size means more room for a variety of meats or side dishes. Look for at least 700 sq inches of cooking space (that can include the upper rack as well – remember, pellet grills work like convection ovens.)
With a massive 700 square inches of primary grilling space, this grill impressed us when compared to other Pit Boss grills we reviewed. Its size is large enough to cook for large groups of people. It features a Flame Broiler that uses slide-plates which allow for direct flame grilling, which means you get an even cast-iron cooking each time. If the 700 square inches isn’t enough, you can make use of the additional upper cooking rack space. The racks are made of porcelain-coated cast iron for optimum grilling as well as easier maintenance.
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This grill is mounted on a bracket with a sawhorse design with wheels that provide it mobility in all terrains. It has a steel construction with a powder-coated finish, giving it a great look and a sturdy body. It has a hopper capacity of 18 pounds but it’s enough to continuously cook and smoke food in its 380 sq. inches of cooking area. Its porcelain-coated grill grates give you a no-rust and non-stick cooking experience that you won’t forget.

Not all people and culture will be able to truly understand our love for barbecue here in the USA. For them, it might just be a cooking activity while for us, it’s a tradition – a ritual to celebrate the summers (and occasionally the winters). As long as this love for grilling stays with us, which will be, we’re going to continue to expect more and more from the grill manufacturers.


Thankfully the popularity of pellet grills spurred many new pellet fuel manufacturing companies to enter the industry.  There are also some very big names in the grilling world that have seen the light and are now producing pellets as well.   This has helped the availability of pellets for sure, but we are still not to a point where pellets are commonplace in stores in all areas.
Included meat probes and whether they’re programmable - Not every grill that can accommodate a meat probe comes with the probe. Some require you to buy it separately Also, not all meat probes and the control boards they connect to are created equal. Some are just for monitoring temperatures. Others are programmable—you can actually program the pellet grill to lower the heat when your food reaches its finishing temperature.
Compared with charcoal and other wood-fired grills, pellet smokers are simpler and cleaner and easier, giving more control than traditional smokers. Wood pellets are dense, burn hot and smooth, and can be easily fed into the flame with an automatic auger, allowing for consistent temperature with minimal effort. Many modern smokers let you practically set it and forget it, thanks to their digital controllers. Pellet grills are also efficiently cheap, often using as little as 1lb of pellets an hour.
Auger Making Weight Noises: It’s usually indicating a problem with the motor that’s responsible for rotating the augers. Under such circumstances, you would be left with no other choice than to replace the motor completely. Since the motors and augers are usually packaged together, this can get quite expensive. In such scenarios, it’s better to let it make noises and run for as long as it would serve you before going to replace it. However, once that problem occurs, you’d often find the auger not feeding the pellets at the expected rate and thus, the desired temperature might not be reached in some cases.
As another one of the most important elements to consider when it comes to a quality grill, we wanted to make sure that the grill was easy to use, turn on, and cook with. With this, we discovered that all brands have the same design system when it comes to using the grill. The best quality grills, which we have shared, come with an electronic auto-start ignition so individuals do not have to deal with starting a fire or having to light a propane grill. Everything is done with a flip of a switch or a press of a button. With that said, this happens to be one of the best design elements of the grill that makes it easy to cook. The next is the controller system, which quickly became a criterion on its own.
A pellet hopper is what you put your pellets in. The grill will automatically help itself from the hopper and use it to maintain the temperature you want it to. More heat requirement will use more pellet, and less heat will use less. What you need to make sure is that you have a good sized pellet hopper so that your grill can keep using from it and you do not have to keep refilling the hopper too often. There are pellet grills out there that are powerful and gentle enough to be cooking for hours, and sometimes overnight, all thanks to its large pellet hoppers that keep replenishing and refueling the fire all throughout.

The rest of the product we reviewed offered 6-in-1 features, but this one surprised us with its 8-in-1 cooking versatility. If an efficient smoker that can do multiple things is what you’re after, then there’s no need to look further. This could just be your top choice! The pit Boss Pellet Grill with Flame Broiler cooks almost all kinds of food with 100% genuine wood pellets. Talk about quality and quantity!


The Z Grills Wood Pellet Grill and Smoker comes with Smart Smoke Technology, which lets you set and forget your grilling. It accurately sets and maintains the desired temperature using an automated electric feed system, heating your unit from 180 degrees F to 450 degrees F. We’ve gotten used to smokers taking around 30-40 minutes to heat up, but with this unit, it took only 20 minutes for the temperature to settle in!
This heavy-duty top-notch grill and smoker has a total cooking area of 429 square inches, which is large enough for cooking around twenty burgers at once. If that’s not enough, it comes with a secondary rack of 144 square inches that you can use for smoking or warming. With a height of 32.5 inches, you can cook a variety of meats and foods to your heart’s desire.
If you’re one of the serious barbecue enthusiasts, you would not want to leave any stone unturned to get your hands on the best of the best pellet smoker the market has to offer, in that case, you need the REC TEC Wood Pellet Smoker. The REC TEC has a large surface which takes care of all sizes of cuts, the thermostat maintains the temperature and ranges all the way from 180 F to 500 F. It has been leading the market for so long that the company now provides warranty for 6 years.

Over time, as other companies started entering the scene, the designs saw some massive improvements. Later, the firepots were brought closer to the hopper, reducing the distance the pellets had to travel to reach it. This move reduced the probability of a pellet jam. Later, more features began to be added to these grills to further improve the reliability, safety, and convenience.


As time passed, a thermostat was added to the equation, and the production BBQ smokers fueled by pellets working in “set it and forget it” fashion was in full force. From this point, several manufacturers of pellet grills began to pop up, with a few key names like Yoder Smokers, Mak Grills, Green Mountain Grills, and Fast Eddy’s Cookshack grills being among the most notable.
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