I've been BBQing and pit smoking for many years. About 4 yrs ago I tried out pellet grilling with an import brand, and had to rebuild and replace parts for 3 yrs until it was no longer worth it! I started looking at the YS640 about a year ago, and finally pulled the trigger on buying one. No gimmicks, No hype, this is the finest backyard pellet grill/smoker and wood fired sear machine on the market. The YS640 would also be right at home on the competition circuit as well. As many other reviews have stated, if your thinking about buying one, just do it. You will not be disappointed. Shes built like a tank and holds temp very consistently. From start to finish the staff at ATBBQ has been outstanding and professional, the unit arrived in only 1-1/2 weeks and was packaged securely on a pallet. Great American made product, and great customer service have made this one of the best purchases we've made in years, Thank you.
Hey Rob! First, I really appreciate you reaching out. That’s what The BBQ Beat is for! To your question, I own a Davy Crockett Tailgate Model pellet smoker and really like it. Full disclosure, it was given to me by the company to test and Jason Baker of GMG said I could just keep it. But, I get a good number of products to review sent to me and a whole lot of them don’t make it onto the blog. I’d rather “omit” than “detract” – keep things positive sharing the stuff out there that I can get behind.
When you think of a pellet smoker, what comes to mind is the rich taste of BBQ, better manipulation and convenience. These are exactly what the best pellet smoker should give you. To find out the best, among the many out there, you should think of various features. A burner that can give you control, comfort, long service, and great flavor in food is something a top rated pellet smoker should have. Let’s take a look at all the factors you should consider when making your purchase.
My wife and I just purchased a Yoder YS640. After looking at a lot of other smokers we finally settled on this one. It weighs in at over 300 pounds and is built like a tank. You can see and feel the difference between this unit and others. We brought it home, put it together and did the initial burn in for 1 hour. We then made some ribs for dinner. The temp was set and only had 10 degrees fluctuation up or down. The meat was very moist and had just the right amount of smoke flavor. We are very glad we made this purchase.

When the grill was delivered on or about Nov 23, it was damaged.  The Grill Barrell had a dent in it, caused by a hole punched in the box during UPS delivery.  We didn't immediately put the grill together, so a couple of days went by, and then we began the assembly.  I called Traeger Customer Service and they told me to disassemble the grill, put it back in the same box and packing and return it to them.  I tried on about five telephone calls and emails to explain that we did not have the box, the packing or the UPS return postage.  Traeger then sends UPS to my brothers house 3 times to pick up a grill that they would not send packaging for, nor would they send any packing materials.  They wanted my brother to tear the grill down, electronics and all and return the dented  grill body, but they'll only send a good body when they get the damaged body.  So meanwhile, we have a grill minus a body waiting on Traeger to send us a new one.
So back to the Internet for one last attempt on making a decision on the smoker that is of great quality and can also fill my need grilling needs as well. I am almost sold on the Rec Tec, but I’m curious about the Grilla Grill Silverbac. It’s a little smaller than RT and metal is a gauge off from the RT. It doesn’t run off a PID system but a digital controller and is priced at $699. I do like the underneath storage of the Grilla and the second tier cooking grates.
I have a pro series Traeger. Both casters broke with minimal use. Bought new casters from Traeger. Neither one fits correctly and were very difficult to install. Casters came without instructions, so I had to guess. I went to u tube and found that people had to build a whole new leg assembly just to fit on new wheels that were not made for this smoker. I do not want to spend four hours of metal work to simply replace the casters that Traeger should have gotten right in the first place. Can of worms! Take that Traeger!

In true Yoder fashion the 640 is not a fancy cooker with lots of shiny things, bells and whistles. Don't mistake that for poor craftsmanship, the Yoders are all built to the highest quality standards. They just happen to be more muscle car than sports car. Big, bad ass, built to last American muscle car that will blow the doors off the competition on your back deck or on the comp trail.
This is best pellet smoker for the money if you are a newbie but want to cook like a pro. It is super easy to use and allows you to set up the whole system and then walk away. It has an electronic autostart ignition, which means you don’t even have to start a fire. Just plug it in, do a little prep work, add some pellets, and it will not be long before you have some delicious food to enjoy with your family or serve to your friends.

Great reviews. I have been lately looking into pellet poopers. I currently own a large Big Green Egg and a Pit Barrel Grill. My Egg has limited space. On the PBC (Pit Barrel Cooker) I can cook a ton of food as it uses hanging meat method. But it has zero temperature control on it. A set lower vent and that’s it. You have to adjust the lid to get the temps up. I have adjustable rings for my Egg that allows for increased capacity. Eggs are great smokers, grills and ovens. I do have a FireBoss temp controller for the Egg which will allow a set it and forget operations. Wifi controls also. With that being said, I am looking for increased capacity in my cooks. I was seriously considering a XL Primo Oval or a XL BGE. Then I found these pellet poopers. After reading this blog and other reviews I found some limitations. One the lack of smoke flavor. Now with my Egg I add chunks of wood into the lump for smoke flavor. Same with the PBC. The PBC has different smoke flavor as the fats and juices from the meat drip on the hot coals which ignite (according to PBC’s website) and produce a smokey flavor in the meat. I’ve read two ways to increase the smoke flavor in Pellet Poopers. One is to start at a lower temp for a few hours, then crank it up to cooking temps. Two is the smoke tubes or Mojo Bricks. My question is do these techniques work? One review on the smoking tube said that they really didn’t make that much of a difference. Another issue was for grilling and the lack of direct heat. Grill Grates would eliminate this concern correct? My understanding of Grill Grates is that they provide a way to direct grill in an indirect environment. That’s a limitation with both of my cookers. The Egg can Indirect or Direct grill. Not both. Yes I can remove the indirect piece and set up the Egg for direct grilling, but you risk burnt fingers even with welders mitts on. Wouldn’t the Grill Grates on a Pellet Pooper solve this problem? Allowing you to slow cook that steak to say 10 degrees shy of your temp range then sear it on the grill grate for the a couple of minutes on each side to get it to your desired temp range? Or go the other way, sear first for a few minutes per side then indirect cook it to the desired temp?


Although these are marketed as grills, they do much more, including baking or roasting. Because they heat by convection, you might not get the grill marks that a gas or charcoal grill will give you, but you also won’t have the flame-up problems. While many pellet grills offer high cooking temperatures, the maximum depends on ambient temperature and wind. Many users wrap their grills in special insulating covers to help maintain heat, reduce fuel use, and reach the higher temperatures they desire.
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