WOW, that’s all I got. What an amazing piece of cooking equipment. I’ve owned mine now for a little over a year, and to be honest, each time I use it, I learn something new about it. I’ve cooked on Traeger’s and owned several Bradley smokers. But nothing compares to the versatility of the Yoder. This thing is well made (its heavy) and it cooks flawlessly. The worst thing about it is the need to empty the ashes, and it’s not that big of a deal. I will say, invest the money and buy the heat diffuser with the access door. It makes removing the ashes so much easier. Ask yourself this question, how many different flavors of propane can you use on your grill. Because with all of the different wood options for this, it’s almost limitless. Make the investment, you won’t be sorry

You have some solid reviews out there. I have been in pursuit of getting exactly what I want for about 25 years now LOL. Started with a Weber Kettle cooked some great meals on it and made that tasted more like eating a chunk of lump coal 🙁 Over the years I have built a couple 55 gal barrel smokers they were challenging to hold the temp, an old Kenmore stove oven into a propane starter wood smoke unit, a monster 24″ pipeline pipe 5′ long and a warming oven, a 40″ stainless grill made from an industrial engine catalyst that I could direct and indirect cook on and a few other small grills. Working in the oil & gas business and having poor welding skills with a good welding machine in the garage made for some great experiences. Most generally have cooked for 2 to 4 people but have fed up to 70 a time or two.
Other elements of the grill are the legs, which come in varies designs and construction materials. The automatic ignition starter to start the fire as well as the digital controller where individuals can achieve up to six different cooking methods ranging from grilling to baking and smoking. With that said, one of the most important aspects that we highly recommend individuals to consider is a green with a grease bucket or an ash cleanout design that vents out all of the ash sediment from the grill.
They had the field to themselves for a few years, but the idea was too good to go unimitated, and with the digital age came the electronic controller that allowed Traegers and others to create a system that had a thermostat in the cooking chamber that would tell the fan and auger when to do their thing. Today there are more than a dozen manufacturers making increasingly sophisticated machines.
Editor-in-Chief Sean McCoy is a life-long outdoorsman who grew up hunting and fishing central Wisconsin forests and lakes. He joined GearJunkie after a 10-year stint as a newspaperman in the Caribbean, where he learned sailing and wooden-boat repair. Based in GearJunkie's Denver office, McCoy is an avid trail runner, camper, hunter, angler, mountain biker, skier, and beer tester.
When it comes to the material design of a pellet grill, the material is one of the most important aspects to consider for many reasons. First of all, the material has to be able to withstand extremely high temperatures and also be able to cook properly without the heat escaping the grill. With that said, the exterior or the grill has to be able to withstand high temperatures so the color does not peel, rust, or other defects. With that in mind, we discovered that all pellet grills have to be designed from some of the most important materials in the industry, so they can withstand the test of time. Alongside this, pellet grills are built to last so individuals can enjoy them for years to come. When it comes to the exterior craftsmanship of a pellet grill, the most common material is a powerful steel construction. Steel is also known as one of the most powerful and durable materials in the industry today. However, steel does rust if it is exposed to water. Therefore, many quality brands have powder coated the steel so it can be water resistant and does not rust easily.
We have already mentioned this product in our review once and we’re talking about it again. Whenever you are thinking of Green Mountain Grills, Daniel Boone should always be your first choice; it’s simply the best among the GMG products. Due to having other products at much lower prices with the same features, we could not include Daniel Boone in this review. We have, however, included the Davy Crockett in our review as our Budget Pick.
Pellet grills have electronic temperature controls that (should) keep the heat consistent. Top quality pellet grills can maintain temperatures within 5 degrees or less for hours at a time, with the auger releasing pellets as needed into the fire box to do so. A consistent temperature means less guess work and fantastic food! (If you read words like “heat zones” or “baffle”, that means that you’ll need to be playing with the heat to keep it consistent… so steer clear of those!)
So, when their patent expired in 2006, large companies capitalized on that one and Traeger began facing cut-throat competitions. Within two years, a few companies had already begun producing some of the best pellet grills with more advanced designs and features. By 2014, around 27 companies had already penetrated the market and newer brands were coming out almost every month. Now, with so many companies already in the market, some of them are creating strategic alliances with other brands producing different grilling equipment.
I've been using a pellet grill for a LONG time (Traeger for ~15 years?), so I know an upgrade when I see it. I just picked up a YS640, and it's amazing. I love removing the diffuser, adding the Grill Grates, and doing so nice searing! My first cook was a batch of rid eyes, and they were both beautiful as well as delicious. My "guest list" of people wbo want to come over for food keeps growing... Nice problem to have. Good friends, good food, good times.
The Davy Crockett Pellet Grill offers open flame technology which uses infrared radiation to cook your food. The peaked lid not only allows for you to cook tall slabs of meat, but it also helps the convection process within the grill, making sure that your meat is thoroughly and evenly cooked. This top notch technology ensures that you get that consistent and authentic tasting BBQ every time you fire up the grill!
The Pit Boss Grills 340 Wood Pellet Grill is a great grill with dial-in digital control and led read-out. Pellets are 100% natural hardwood. This grill has got an automatic start and cool down. It’s heavy duty with 16 gauge steel construction. It’s easy to assemble. It’s a little expensive. However, other grills are more expensive and seeing that I would recommend this to anyone.
I got my YS640 for a combination Father's Day/ Birthday gift and regardless of whether it's grilling or smoking beef, pork or chicken the results have been outstanding. I can hardly wait to break out the turkeys for the Holiday meals. The direct grilling grates leave a steak with beautiful grill marks and the use of the fruit wood pellets along with quality steaks have made for some incomparable meals. As for quality of the smoker itself, I have sons-in-law that are already jockeying for position to try to be the next to have the YS640 after my demise - - - and we're figuring that won't be for at least 20-30 years!
DS, I have a green mountain grill. besides that for any pellet smoker cook your chicken at a high heat otherwise the skin will be rubbery. doesnt have to be a direct flame to get it crispy. I set my GMG to 425 flip it after 8 mins pull it at 170 crispy perfection. if you want more smoke flavor, smoke it at 150 for an hour then crank it up to 425 to finish it. I was upset with my rubbery skin when i first used it as well but i got some good advice from the pros. chicken doesnt need to be cooked low and slow to tenderize it like pork and beef does. it doesnt have the tissues or muscles that need to be broken down like beef and pork
I had to cancel my order today. I called this morning, however no one at their office could provide a satisfactory answer or response to my order. I actually was asked to provide a second copy of the invoice pink slip which I had already done so. Very disappointed with your company's sales rep that sold me the smoker at the Timnath Colorado store location. She guaranteed that the grill would be shipped out in three days and I would receive it before Easter, my daughter's birthday weekend for a party.
I did a lot looking around at pellet smokers before buying the ys 640. This thing is amazing! I have been cooking BBQ for about 15 years. I owned a Gator pit entertainer which is made in Houston Texas (stick burning pit) and I currently own a $25,000 Ole Hickory Pit EL-EDX which can cook 700 lbs of BBQ at once. I wanted something smaller to cook for family. The ys 640 turns out PERFECT Q every time! The amount of smoke is just right. Plenty of smoke flavor without over smoking which is very easy to do in my other pit. This is an EXCELLENT product which I strongly recommend.
This pellet grill has a 440 square inch cooking surface and weighs 73 pounds. It measures 36 by 18 by 39 inches in dimensions and is made out of durable steel and heavy duty 16 gauge steel construction. It has a dial-in control with an LED read-out. Its temperature reaches from 180 degrees to 500 degrees Fahrenheit. It also comes with a meat probe. This Pit Boss is a worthy name to be in our pellet grill review’ list.

I've had it for right at a year as of the time of this review, and I absolutely LOVE IT. Normally I am of the opinion that you should overspend to get the better product, but I am 100% satisfied with the SE. I've gone through almost 200# of pellets in a year and I've successfully smoked three briskets, pork in various forms, a bunch of whole chickens, salmon, and probably some other thing I'm not thinking of. The show-stopped for me is bacon-wrapped dove breasts. I smoke them for an hour and then finish them on my grill. They are out-of-this-world amazing.
What’s also really great is that the price isn’t too bad and that most people will be able to afford this product. If you’re not convinced yet you should check out the reviews on Amazon. There’s hundreds of them and most are overwhelmingly positive. If you want to see what other customers are saying about the GMG Davey Crockett Pellet Grill, click below:
The best thing about pellet smokers is that unless you’re buying the absolute cheapest models, there are no bad choices. In this list for under $500, you’ll find pellet smokers and grills perfectly suited for dropping a few burgers at home use like the Traeger Junior Elite, for throwing in the back of the van and using anywhere like the Green Mountain Davey Crockett, or for cooking whole turkeys when you have ten people round on Thanksgiving, like the Camp Chef Smokepro.
When was the last time you actually got to sit back with your family and friends and chat away over the recent events? While it is understandable that work is important, that is it crucial to put the bread on your table and that you do it to make the lives of your loved ones more comfortable and fulfilling, but it is in no way to live. There is nothing sadder than have to work on presentations on the weekends while you kids wait behind your desk to finish up and take them to their soccer practice. Nothing is worse when you cannot make time to visit your old folks and best buddy because you have to run to the banks and attend the same old meetings.
Depending on your budget and grilling needs, there are a variety of Traeger options ,including the Renegade. With the Traeger Pro Series 22 you get a bigger Traeger with more advanced features at about the same price, while the Junior Elite, Tailgater, and Bronson also offer an incredible value. Or, if you prefer a pre-set package deal, the Outlaw Package comes with upgraded accessories and and costs less than the Renegade.
Although mesquite is often thought of as the quintessential BBQ wood, don’t stock up on it until you’ve tried it. While many who are new to pellet smokers and BBQ immediately choose mesquite pellets, be forewarned: it has a strong assertive flavor than can overpower food. When buying pellets for the first time, its wise to choose flavors that are versatile enough to be used on many different foods.
Whether you call them pellet grills or pellet smokers (the terms are interchangeable), there's no denying the impact these do-everything cookers are having on BBQ. In the past year alone, interest in pellet grills has grown at an astounding rate, with the number of online searches nearly doubling. Although they've been around for over thirty years, it's only recently that they've earned the title of the Hottest Product in BBQ.
I got my YS640 for a combination Father's Day/ Birthday gift and regardless of whether it's grilling or smoking beef, pork or chicken the results have been outstanding. I can hardly wait to break out the turkeys for the Holiday meals. The direct grilling grates leave a steak with beautiful grill marks and the use of the fruit wood pellets along with quality steaks have made for some incomparable meals. As for quality of the smoker itself, I have sons-in-law that are already jockeying for position to try to be the next to have the YS640 after my demise - - - and we're figuring that won't be for at least 20-30 years!

PID Controller–PID Controllers (Proportional Integral Derivative) are devices that most of the grill manufactures don’t fully utilize yet. They can be found as a separate device attached to the grills if you’re handy enough, but all the manufacturers aren’t fully considering them yet. Using a PID controller, you can accurately maintain the temperature while cooking and ensure that the food is cooked automatically to perfection without much supervision.
To start using the grill, pour wood pellets into a hopper (pellets are usually are made from compressed sawdust). Press the start button to ignite the pellets, which are fed into the fire box with an auger, where a controlled number of pellets are lit and burned (depending on the temperature setting selected). The auger adjusts the number of pellets entering the fire box to maintain the desired temperature.

Craft amazing wood-fired creations with the Traeger Lil' Tex Elite 22 pellet grill. From grilled steak, to smoked ribs, and even a freshly baked apple pie, the set it and forget it ease of use allows any home chef to cook it all. Swap the gas and charcoal barbecue for 100% pure hardwood pellet flavor and grill, smoke, bbq, bake, roast, or braise a masterpeice.


It’s got built in manual controls, but there’s also the option to download an app to your phone so you can control your smoker through your wifi! Honestly, this really impressed me, and I don’t know why other manufacturers aren’t all over this. Apparently there’s a cloud based app coming out soon so you can control your grill anywhere you can get internet, so you could be sitting at your kids football game whilst checking the status of your post-victory feast! The controls are also fully programmable, so you could for example set it to smoke for 5 hours and then cook for 2, finishing just as you pull up onto your drive.
We’re people like you, people who love outdoor cooking—the food, the fun, the time with family and friends. We’ve turned that passion into expert knowledge and an unmatched selection of BBQ and grilling products. Any question, big or small, we can help. From your first click to your next call, whether you’re interested in backyard BBQ or an outdoor kitchen, we have what you need and same-day ship nearly every order from our huge in-house inventory.

I recently purchased a a Smoke Hollow pellet grill from Sam’s. Seems like quality is good and it was recommended by a friend. Temperature control has issues. I called for customer service a couple of times and they sent a new thermostat. Still can’t get temperature to to hold at setting. Am I missing something? Told to start and let preheat for 10 minutes and then move to desired temperature. Tried setting new thermostat at 190 and let it go for 15 minutes and it was back at 230 when I checked it. Any suggestions?
Travelers: Hey travelers, we haven’t forgotten about making your life easier. Have you ever tried smoked rabbit while jungle camping? If so, then you know the thrill and enjoyment in it, but you probably wouldn’t go through the hassle of taking a smoker in the jungle. Wait a minute mate, I recommend the top pellet smoker grills for a successful camping adventure with friends or family. I cannot count how many times we have done seen the advantages of this. It makes for an awesome experience every time. We recommend pellet smokers because of the lightweight and easy to shift aspects. It can fit easily in your car, which makes it the travelers dream.
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Kevin, appreciate your reviews and insights. I am currently looking for my first pellet cooker which will be primarily used for camping, therefore I will likely purchase a portable unit. Your review on the GMG Davy Crocket answered some questions for me. I was initially contemplating the Traeger Junior Elite and GMG Davy Crocket, but after doing some homework I’m now considering the Rec Tec Mini as well. I can purchase the Traeger and GMG now for $350 and the Rec Tec for $500. My dilemma is that I (like many others) take very good care of my gear/equipment, so whatever I purchase, I expect to get a great deal of use out of. With that said, making the wrong decision could be a 7-10 year mistake. There are aspects of each that I like, I guess my question is whether spending another $150 on the Rec Tec, in your opinion, would be worth it to you? I understand if you would rather stay away from specific recommendations, and if that is the case, any other thoughts you have would be appreciated.
However, it does not mean that you stop grilling with wood pellets. You can minimize this risk by avoiding flare-ups and over-charring the meat. If the meat over-burns then it does not only spoil the taste but is a risk to your health. Moreover, the flavored wood pellet smoke is also a risk, even though it can enhance the taste of the food. This is because it contains carcinogenic elements that are unhealthy for you. One such element is the polyaromatic hydrocarbons or PAHs. Besides, you can find this element is most processed food products but its concentration is high in wood smoke.
Just putting a stamp on your info and recommendations. The Pro is definitely a Pro! Consistent, excellent temp control, juicy and great flavor. Smoke ring, some of my ribs are pink all the way through and dripping with juice. Smoke profile, good, not over powering. I have used 45# of hickory so far, 20# of cherry and a few pounds of apple and pecan. Have not tried anything but Lumberjack but that will be the next experiment. I have tried the smoke tube and it is ok. I was worried about getting an ash or bitter taste as the smoke is fairly heavy and a little acrid smelling if you let it burn from bottom to top. So I lay it down and light on my wife’s Weber gas grill side burner and get the whole thing burning good and then blow it out. If it smells acrid your meat will get some of that taste. Starting the tube this way it is still going an hour later.

Second, more people know about them. More manufacturers are realising the advantages of pellet smokers and hopping on board, the market is expanding, and with the advantage of the internet putting all the info at our fingertips, even someone who hasn’t got the first clue about smokers and grills can find out everything they need in just a few minutes.


Coming over to the cooking area, you will find 2 stainless steel grill grates that give you 702 sq. in. of cooking space with an option of the second shelf that makes it 1054 sq. in. Its tall enough for turkeys and large enough to fit 6 large-sized racks of ribs. So, hosting a bunch of people for a BBQ party, and cooking delicious meat for them, would be as easy as it could get.
Be that as it may, if your concern mainly lies on something that can be carried on a truck to an open-air grilling party or to a friend’s place, it’s positively a decent proposal. Aside from portability, it also gives you a cooking adaptability as you can grill, prepare, smoke, grill and braises with no bothers. The grill highlights full-size functionalities in a convenient bundle, henceforth a decent decision for anybody searching for versatile decision.
The Elite's digital control panel is a sophisticated touch-pad PID controller that holds set temps with more accuracy than most kitchen ovens. It's simple to operate and offers an integrated meat probe and some useful programming options. For example, you can set it to cook your brisket up to 200°F (93°C) and then drop to a lower cooking temp to keep it warm without overcooking.

Pit Boss have made this heavy duty beast as a semi-professional pellet based smoker, and it shows. It’s absolutely massive, with a colossal amount of cooking space and a lot of tech that makes using it a serious pleasure. It’s actually probably too big for most households, but if you need the most cooking space possible, this is the biggest on our list.

This smoker comes with two cooking settings: hot and fast, and low and slow. Its Digital Elite Controller makes setting the temperature a breeze — all you have to do is turn the dial to your desired temperature, and you can leave it for the rest of the cooking process. This smoker can reach the temperature of up to 450 degrees Fahrenheit. The digital display on top of the grill lets you monitor the heat conveniently.
In the second year, the grill quit working. The auger turns and the heating rod gets hot but the grill shuts itself off within minutes. I think it is the controller but I've had the same experience as others: emails and phone calls to Traeger's customer service are unanswered. My wife just wants to return it to Costco but I'd rather fix it. Given the lack of response and the poor quality of the electronics, I'm starting to come around to my wife's point of view.
Kevin, your recommendation rocked. The Pro is one of the best pieces of grilling and smoking iron I have had my hands on in a long time! Better than the Backwoods? Well depends on how much work you want to do! Maybe not, they are first class, but ease of use? I use the Backwoods a couple times a year, the Pro has already done 8 cooks in 5 weeks. Love it.
love your article and got lots of good info from it….i do have a question tho that i didnt see an answer to…..do pellet grills have to use just pellets?….i have 3 acres full of oak branches that could be shredded. my question is can a pellet grill use home shredded wood chips to burn and cook with or is it mandatory that the fuel be in the pellet state?….would be great if i could find a good use for all these fallen branches….
While the Traeger Lil-Tex does offer similar features as our top pick, such as a digital LED temperature control system and an auto-dispensing auger, there was one missing feature which we thought was necessary. This product has a smaller grilling area and lacks a removable upper rack, which gives you less grilling and prep space. I should mention that the unit does come in a bigger 700 square inch version for $200 more, as well as a smaller version that costs less. If this smoker is too big or too small for you, there are always other options available. Compared to our top pick, it’s also more expensive despite offering similar specs. Aside from that, this is a very efficient and reliable smoker – might even have been the best if our top pick wasn’t available on the market.

The smoker does not hold temperature. I called the service dept and they sent a new controller card and it does not hold temp either. When I contacted the service dept they told me that the grills do not hold temp at the 225 degree setting. If you look at all the Traeger literature and cookbook and recipes all say to smoke at 225. As does every other smoking cookbook. So Traeger manufactures and sells a known defective product. DO NOT BUY TRAEGER.
Although these are marketed as grills, they do much more, including baking or roasting. Because they heat by convection, you might not get the grill marks that a gas or charcoal grill will give you, but you also won’t have the flame-up problems. While many pellet grills offer high cooking temperatures, the maximum depends on ambient temperature and wind. Many users wrap their grills in special insulating covers to help maintain heat, reduce fuel use, and reach the higher temperatures they desire.
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